Service Miscellaneous

Using Proper Fuel (Diesel)

Use the proper diesel fuel to help prevent decreased engine performance and increased exhaust emissions. Failure to follow the fuel requirements listed below can void your engine warranty.

Contact your local fuel distributor for properties of the diesel fuel in your area.

In general, diesel fuels are blended to satisfy the low temperature requirements of the geographical area in which they are marketed.

Diesel fuels specified to EN 590 or ASTM D975 are recommended.

Required fuel properties

In all cases, the fuel shall meet the following properties:

Cetane number of 45 minimum. Cetane number greater than 50 is preferred, especially when temperatures are below -20°C (-4°F) or elevations above 1500 m (5000 ft).

Cold Filter Plugging Point (CFPP) below the expected low temperature OR Cloud Point at least 5°C (9°F) below the expected low temperature.

Fuel lubricity should pass a minimum load level of 3100 grams as measured by ASTM D6078 or maximum scar diameter of 0.45 mm as measured by ASTM D6079 or ISO 12156-1.

If a fuel of low or unknown lubricity is used, addition of John Deere PREMIUM DIESEL FUEL CONDITIONER at the specified concentration is recommended.

Sulfur content

· Diesel fuel quality and fuel sulfur content must comply with all existing emissions regulations for the area in which the engine operates.

· Sulfur content less that 0.05% (500 ppm) is recommended for best performance.

· Diesel fuel sulfur content greater than 0.5% (5000 ppm) should not be used.


IMPORTANT: Avoid damage! Do not mix diesel engine oil or any other type of lubricating oil with diesel fuel.

Using Bio-Diesel Fuel

Bio-diesel fuels may be used only if the bio-diesel fuel properties meet the latest edition of ASTM D6751, EN14214, or equivalent specification.

The maximum allowable bio-diesel concentration is a 5% blend (also known as B5) in petroleum diesel fuel.

Consult your local fuel distributor for properties of the bio-diesel fuel available in your area.

Handling and Storing Diesel Fuel

c CAUTION: Avoid injury! Handle fuel carefully. Do not fill the fuel tank when engine is running.

Do not smoke while you fill the fuel tank or service the fuel system.


IMPORTANT: Avoid damage! Do not use galvanized containers-diesel fuel stored in galvanized containers reacts with zinc coating in the container to form zinc flakes. If fuel contains water, a zinc gel will also form. The gel and flakes will quickly plug fuel filters and damage fuel injectors and fuel pumps.

· Fill the fuel tank at the end of each day's operation to prevent water condensation and freezing during cold weather.


IMPORTANT: Avoid damage! The fuel tank is vented through the filler cap. If a new cap is required, always replace it with an original vented cap.

· When fuel is stored for an extended period or if there is a slow turnover of fuel, add a fuel conditioner to stabilize the fuel and to prevent water condensation. Contact your fuel supplier for recommendations.

Filling Fuel Tank

c CAUTION: Avoid injury! Fuel vapors are explosive and flammable:

· Shut engine off before filling fuel tank.

· Do not smoke while handling fuel.

· Keep fuel away from flames or sparks.

· Fill fuel tank outdoors or in well ventilated area.

· Clean up spilled fuel immediately.

· Use clean approved non-metal container to prevent static electric discharge.

· Use clean approved plastic funnel without screen or filter to prevent static electric discharge.


IMPORTANT: Avoid damage! Dirt and water in fuel can cause engine damage: · Clean dirt and debris from the fuel tank opening. · Use clean, fresh, stabilized fuel. · Fill the fuel tank at the end of each day's operation to keep condensation out of the fuel tank. · Use a non-metallic funnel with a plastic mesh strainer when filling the fuel tank or container.

Fill fuel tank at the end of each day's operation to prevent condensation and freezing during cold weather.

1. Park machine safely. (See Parking Safely in the SAFETY section.)

2. Allow engine to cool.

3. Remove any trash from area around fuel tank cap.

4. Remove fuel tank cap slowly to allow any pressure built up in tank to escape.

5. Fill fuel tank only to bottom of filler neck.

6. Install fuel tank cap.

Raising and Lowering Hood

c CAUTION: Avoid injury! To prevent injury from moving parts, stop engine and remove ignition key before opening the hood.

Raising

1. Raise front loader boom and install loader boom service lock. (See Using Loader Boom Service Lock in the SAFETY section.)

2. Park the machine safely for service. (See Parking Safely in the SAFETY section.)

MX13746

3. Grasp and pull hood release handle (A).

MX22918

4. Raise hood until hood support rod assembly (B) completely engages retaining clips (C).

Lowering

1. Pull hood downward to release hood support rod assembly from retaining clips.

2. Slowly lower hood.

3. Push down on front of hood to lock the latch.

Removing and Installing Engine Side Panels

Removing Side Panels

1. Raise front loader boom and install loader boom service lock. (See Using Loader Boom Service Lock in the SAFETY section.)

2. Park the machine safely for service. (See Parking Safely in the SAFETY section.)

3. Raise hood.

MX22919, MX22920

4. Raise air intake pipe (A).

5. Remove pins and washers (B) from studs securing both left (C) and right (D) side panels.

MX13740, MX13741

6. Lift bottom of left side panel up and out of front and rear mounting bracket slots (E) and off of upper studs.

MX13742, MX13743

7. Lift bottom of right side panel up and out of front and rear mounting bracket slots (F) and off of upper studs.

Installing Right Side Panel

1. Install side panel tabs into mounting bracket slots (E) and (F).

2. Lower panels onto upper studs and install washers and pins (B).

3. Lower air intake pipe and hood.

Tightening Wheel Hardware

c CAUTION: Avoid injury! Check rim, hub, and axle hardware periodically to prevent possible machine roll-over.

When machine is new or anytime wheel hardware is loosened, tighten all bolts after one hour of operation and every four hours thereafter until proper torque values are maintained.

Tightness of wheel hardware must be maintained according to service interval recommendations. Check wheel bolt tightness as follows:

Front Wheel Bolts

Tighten front wheel disk-to-flange bolts alternately to 140 N·m (103 lb-ft).

Rear Wheel Bolts

Tighten rear wheel disk-to-flange bolts alternately to 155 N·m (114 lb-ft).

Checking and Adjusting Toe-In

1. Stop machine on a firm, level surface.

2. Disengage MFWD.

3. Turn steering wheel so front wheels are pointing straight ahead.

4. Park machine safely. (See Parking Safely in the SAFETY section.)

Checking Toe-In

1. Mark the center line of each tire at hub height and to the front of the axle using chalk.

MX13747

2. Measure distance (A) between the center lines of each tire. Record the measurement.

3. Drive machine forward or rearward slightly until chalk mark moves 180° to the rear of the axle.

4. Park machine safely. (See Parking Safely in the SAFETY section.)

5. Measure distance (A) again between the chalk marks. Record the measurement.

6. Determine the difference between front and rear measurements:

· Distance (A) may be larger at front or rear measurement but should not exceed 3 mm (1/8 in.). Adjust toe-in if necessary.

Adjusting Toe-In

MX13728

1. Loosen jam nuts (A) on both ends of tie rod.

2. Rotate tie rod (B) clockwise or counterclockwise to adjust the amount of toe-in. Adjust tie rod until toe-in measurement is within correct specification.

· Rotating threaded rod in 1/2 turn increments equals 1.5mm (1/16 in.).

3. Tighten jam nuts (A) to 120 N·m (88 lb-ft).

4. Check toe-in setting. Repeat procedure if further adjustment is required.

Selecting Tire Rolling Direction

c CAUTION: Avoid injury! Remove wheels safely.

· Use a safe lifting device and support machine securely on jack stands.

· Block front and rear of wheel not raised to prevent machine movement.

· Wheel can be heavy or difficult to handle when removing.

Machines equipped with directional type tires (such as bar tires) have directional arrows located on the tire sidewall. Tires should be installed with the directional arrow pointing in the direction of travel.

Checking Backhoe Boom-to-Dipperstick Pivot Pin Bolt Torque

MX18706

1. Check torque on the boom-to-dipperstick pivot pin bolt (A).

· Tighten bolt to 620 N·m (460 lb-ft).

Replacing Backhoe Bucket Teeth

c CAUTION: Avoid injury! Bucket teeth are heavy. When you remove them, they may pinch fingers. Wear gloves and safety glasses when you remove teeth.

M41227

1. Carefully drive a chisel into location (A) between tooth (B) and adapter (C).

2. Strike tooth at location (D) when tooth is loose.

3. Remove tooth from adapter.

4. Clean the adapter.

5. Install new tooth.

6. Peen areas (E) on each side of the tooth and adapter.

Cleaning Plastic Surfaces


IMPORTANT: Avoid damage! Improper care of machine plastic surfaces can damage that surface: · Do not wipe plastic surfaces when they are dry. Dry wiping will result in minor surface scratches. · Use a soft, clean cloth (bath towel, diaper, automotive mitt). · Do not use abrasive materials, such as polishing compounds, on plastic surfaces. · Do not spray insect repellent near machine.

1. Rinse hood and entire machine with clean water to remove dirt and dust that may scratch the surface.

2. Wash surface with clean water and a mild liquid automotive washing soap.

3. Dry thoroughly to avoid water spots.

4. Wax the surface with a liquid automotive wax. Use products that specifically say "contains no abrasives."


IMPORTANT: Avoid damage! Do not use a power buffer to remove wax.

5. Buff applied wax by hand using a clean, soft cloth.

Cleaning and Repairing Metal Surfaces

Cleaning:

Follow automotive practices to care for your vehicle painted metal surfaces. Use a high-quality automotive wax regularly to maintain the factory look of your vehicle's painted surfaces.

Repairing Minor Scratches (surface scratch):

1. Clean area to be repaired thoroughly.


IMPORTANT: Avoid damage! Do not use rubbing compound on painted surfaces.

2. Use automotive polishing compound to remove surface scratches.

3. Apply wax to entire surface.

Repairing Deep Scratches (bare metal or primer showing):

1. Clean area to be repaired with rubbing alcohol or mineral spirits.

2. Use paint stick with factory-matched colors available from your authorized dealer to fill scratches. Follow directions included on paint stick for use and for drying.

3. Smooth out surface using an automotive polishing compound. Do not use power buffer.

4. Apply wax to surface.

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