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Service


Lifting Tiller

c CAUTION: Avoid injury! Attachment can drop unexpectedly. Keep out from under raised attachment that is not supported.

Lower attachment completely to the ground or to an existing mechanical stop before servicing.

Model 647 has a clevis attached to the gearbox for lifting.

Service Intervals

IMPORTANT: Avoid damage! If tiller is operated in extreme heat, dust, or other severe conditions, service functions may need to be performed more often than shown below.


Every 8 Hours

• Grease PTO driveline U-joints.

• Grease PTO driveline shield.

Every 50 Hours

• Check gearbox oil level.

• Check chaincase oil level.

• Lubricate rotor bearing.

• Tighten all screws and bolts.

Every 500 Hours

• Change gearbox oil.

• Change chaincase oil.

Grease

IMPORTANT: Avoid damage! Use recommended John Deere greases to avoid component failure and premature wear.

The recommended John Deere greases are effective within an average air temperature range of -29 to 135 degrees C (-20 to 275 degrees F).

If operating outside that temperature range, contact your Servicing dealer for a special-use grease.


The following greases are preferred:

• John Deere Multi-Purpose SD Polyurea Grease

• John Deere Multi-Purpose HD Lithium Complex Grease

If not using any of the preferred greases, be sure to use a general all-purpose grease with an NLGI grade No.2 rating.

Wet or high speed conditions may require use of a special-use grease. Contact your Servicing dealer for information.

Lubricating

PTO Driveline


MX13574

• Lubricate grease fitting (A) on U-joints at both ends.

• Lubricate shield grease fitting (B) at both ends.

• Separate driveline and apply grease to inner shaft.

Rotor Bearing


MX13571

1. Lubricate grease fitting (A).

Gear Oil

Use oil viscosity based on the expected air temperature range during the period between oil changes.

John Deere GL-5 Gear Lubricant is recommended.

Other oils may be used if they meet one or more of the following:

• API Service Classification GL-5.

• Military Specification MIL-L-2105D.

• Military Specification MIL-L-2105C.

• Military Specification MIL-L-2105B.

Oils meeting Military Specification MIL-L-10324A may be used as arctic oils.

Checking and Changing Gearbox Oil

IMPORTANT: Avoid damage! Clean area around plugs before removing to prevent dirt and other contaminants from entering oil reservoir.

Do not overfill.


NOTE: Be sure top of tiller is level before checking and changing oil.


MX15420

• To add oil:

a. Remove check plug (A) on top of gear box. Add gear oil until visible on the dipstick.

b. Install and tighten check plug to 25 N•m (17.5 lb-ft).

• To change oil:

a. Remove tiller from machine.

b. Locate and remove drain plug from bottom of gearbox.

c. Drain all oil.

d. Install and tighten drain plug to 25 N•m (17.5 lb-ft). Install PTO driveline and guard if removed.

e. Remove check plug (A) on top of gear box.

f. Add gear oil until visible on the dipstick.

g. Install and tighten check plug to 25 N•m (17.5 lb-ft).

Checking and Changing Chaincase Oil

IMPORTANT: Avoid damage! Clean area around plugs before removing to prevent dirt and other contaminants from entering oil reservoir.

Do not overfill.


NOTE: Be sure top of tiller is level before checking and changing oil.


MX13566

• To add oil:

a. Locate check plug (A) on chaincase. Oil should be seen in check plug.

b. Remove fill plug (B).

c. Add gear oil until seen in check plug.

d. Install and tighten fill plug to 25 N•m (17.5 lb-ft).

NOTE: Gasket must be replaced when chaincase cover is removed.

• To change oil:

a. Remove fill plug (B).

b. Loosen chaincase cover bolts to drain oil.

c. Remove cover and replace gasket.

d. Install cover and tighten bolts.

e. Add gear oil until seen in check plug.

f. Install and tighten fill plug to 25 N•m (17.5 lb-ft).

Replacing Tines

c CAUTION: Avoid injury! Wear heavy gloves when handling tines.

1. Block tiller in raised position.


MX13603

2. Stand facing tiller rear to identify tines:

• Left-hand tine (A) curves to the left when the cutting edge is forward.

• Right-hand tine (B) curves to the right when the cutting edge is forward.

NOTE: When replacing tines, note tine and hardware positions before removal. Remove one tine and install replacement before proceeding to the next tine. This will ensure the pattern and hardware configuration is maintained.

3. Remove nuts (C) and bolts.

4. Install replacement tine with cutting edge forward.

5. Install bolts and nuts. Tighten to 129 N•m (95 lb-ft).