
Operating
Daily Operating Checklist
o Test safety systems.
o Check tire pressure.
o Check fuel level.
o Check engine oil level.
o Check transmission oil level.
o Check coolant level on liquid cooled engine.
o Remove grass and debris from machine.
o Clean air intake screen.
o Check area below machine for leaks.
Avoid Damage to Plastic and Painted Surfaces
· Do not wipe plastic parts unless rinsed first.
· Insect repellent spray may damage plastic and painted surfaces. Do not spray insect repellent near machine.
· Be careful not to spill fuel on machine. Fuel may damage surface. Wipe up spilled fuel immediately.
Operator Station
MX31191
A - Traction Assist Pedal
B - Attachment Lift Pedal
C - Throttle
D - Light Switch
E - Indicator Lights
F - Choke Lever
G - Hour Meter
H - PTO Switch / Reverse Implement Option
I - Key Switch
J - Brake Pedal
K - Reverse Travel Pedal
L - Forward Travel Pedal
M - Park Brake Lever
N - Mower Height Control Knob
O - Attachment Lift Lock Handle
P - Cruise Control Lever
Miscellaneous Controls
MX8404
A - Free-Wheeling Lever
MX8400
A - Fuel Tank Cap
Adjusting Seat
Adjusting Seat Position
M95967
1. Push lever (A) to left.
2. Slide seat forward or rearward to desired position.
3. Release lever.
Adjusting Ride Comfort
IMPORTANT: Avoid damage! To prevent damage to seat switch, seat base and fuel tank, do not operate without suspension coils in place.
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1. Lift seat.
2. Rotate suspension coils into desired position:
M96407
· Move coils to front position (A) for softest ride.
· Move coils to middle position (B) for average ride.
· Move coils to rear position (C) for firm ride.
NOTE: Additional suspension coils can be installed for extra support. See your John Deere dealer.
Adjusting Cutting Height
NOTE: Cutting height can be adjusted from approximately 25-102 mm (1-4 in.). Cut height is approximately 102 mm (4 in.) when lift pedal is in transport position.
Mower must be raised completely before turning height control knob.
1. Park machine safely. (See Parking Safely in Safety section.)
2. Raise mower deck completely by pressing lift pedal.
M95967
3. Turn mower height control knob (A) to desired cutting height. Mower will be at set cutting height when lowered.
4. Adjust mower wheels.
Adjusting Rear Wheel Spacing
NOTE: Wheel spacing is set narrow from the factory. Narrow spacing provides overall tire width of 104.2 cm (40.8 in.). Wide spacing provides overall tire width of 106.2 cm (41.6 in.).
Rear wheels cannot be mounted in wide position if using 48 Inch mower.
1. Park machine safely. (See Parking Safely in the SAFETY section.)
2. Place blocks to the front and rear of the front tires.
3. Loosen the rear wheel bolts.
c CAUTION: Avoid injury! The machine may fall or slip from an unsafe lifting device or supports, injuring anyone beneath it.
· Remove key before raising machine.
· Use a safe lifting device rated for the load to be lifted.
· Lower machine onto stable supports or jack stands and block wheels before servicing.
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4. Raise rear of machine with a safe lifting device so rear wheels are slightly off the ground.
5. Remove the rear wheel bolts.
6. Remove rear wheels and install for desired spacing:
Turf Tires
· Narrow Spacing - Install each wheel with valve stem to the outside.
· Wide Spacing - Install each wheel with valve stem to the inside.
Bar Tires (if available)
MX11402
· Narrow or Wide Spacing - Move each wheel to opposite side of machine with traction bars (A) pointing forward.
Adjusting Mower Wheels
c CAUTION: Avoid injury! Mower blades are sharp. Always wear gloves when handling mower blades or working near blades.
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IMPORTANT: Avoid damage! The mower deck can be damaged if mower wheels are adjusted wrong:
· Mower wheels must not ride on the ground unless power flow is installed. Use of power flow requires special mower wheel adjustment.
· Check wheel adjustment each time cutting height is changed.
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1. Park machine safely. (See Parking Safely in the SAFETY section).
2. Inflate tires to correct pressure.
3. Start engine.
4. Raise mower to transport position.
5. Adjust cutting height.
6. Lower mower to cutting position.
7. Park machine safely.
8. Measure distance between mower wheels and ground surface. All wheels should be 6-13 mm (1/4-1/2 in.) from ground surface.
NOTE: Mower wheels can be adjusted in 13 mm (1/2 in.) increments. See decal (A) located on deck.
M113815
9. Adjust mower wheels to correct height:
M96011
· 48 Inch Mower - Remove spring locking pin (A) and drilled pin (B). Move wheel to proper hole position. Install pins.
MX8332
· 54 Inch Mower - Pull pin (C) outward and move wheel to proper hole position. Release pin to lock wheel in position.
Adjusting Mower Level (Side-to-Side)
c CAUTION: Avoid injury! Rotating blades are dangerous. Before adjusting or servicing mower:
· Disconnect spark plug wire(s) or battery negative (-) cable to prevent engine from starting accidently.
· Always wear gloves when handling mower blades or working near blades.
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NOTE: Mower wheels should not contact the ground when leveling the deck.
1. Park machine safely on a level surface. (See Parking Safely in the SAFETY section).
2. Inflate tires to the correct pressure.
3. Adjust cutting height to 50 mm (2 in.).
4. Lower mower to cutting position.
NOTE: The difference between blade measurements must not be more than 3 mm (1/8 in.).
5. Turn left blade parallel to axle and complete measurement. Hold drive belt and turn right blade parallel to machine axle and complete measurements.
MIF
Picture Note: A convenient leveling gauge (A) is available from your John Deere dealer.
6. Measure from each outside blade tip (B) to the level surface.
NOTE: Cutting height can closely match knob setting by adjusting lift links on both sides of deck.
MX31192
Picture Note: Left side shown.
7. Loosen jam nut (C).
8. Adjust lift links, turn nut (D):
· Clockwise to raise left side of mower.
· Counterclockwise to lower left side of mower.
Adjusting Mower Level (Front-to-Rear)
c CAUTION: Avoid injury! Rotating blades are dangerous. Before adjusting or servicing mower:
· Disconnect spark plug wire(s) or battery negative (-) cable to prevent engine from starting accidently.
· Always wear gloves when handling mower blades or working near blades.
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NOTE: Mower wheels should not contact the ground during leveling.
1. Park machine safely on a level surface. (See Parking Safely in the SAFETY section.)
2. Inflate tires to the correct pressure.
3. Adjust cutting height to 50 mm (2 in.).
4. Lower mower deck completely.
5. Turn blades so blade tips point straight forward.
M40137
Picture Note: A convenient leveling gauge (A) is available from your John Deere dealer.
6. Measure distance (B) from each blade tip to the surface. The front blade tips must be 3-6 mm (1/8-1/4 in.) lower than rear blade tips.
7. Adjust front-to-rear mower level if necessary:
M95976
a. Loosen rear nut (C) on each side of front lift rod.
b. Turn front nut (D) on each side clockwise to raise front of mower or counterclockwise to lower it.
c. Tighten rear nuts after adjustment is complete.
8. Check adjustment by measuring blade tips again.
Testing Safety Systems
c CAUTION: Avoid injury! Engine exhaust fumes contain carbon monoxide and can cause serious illness or death.
Move the machine to an outside area before running the engine.
Do not run an engine in an enclosed area without adequate ventilation.
· Connect a pipe extension to the engine exhaust pipe to direct the exhaust fumes out of the area.
· Allow fresh outside air into the work area to clear the exhaust fumes out.
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The safety systems installed on your machine should be checked before each machine use. Be sure you have read the machine operator manual and are completely familiar with the operation of the machine before performing these safety system checks.
Use the following checkout procedures to check for normal operation of machine.
If there is a malfunction during one of these procedures, do not operate machine. See your authorized dealer for service.
Perform these tests in a clear open area. Keep bystanders away.
Testing Park Brake Switch
1. Park machine safely. (See Parking Safely in the SAFETY section.)
2. Sit on seat.
3. Unlock the park brake.
4. Try to start engine.
Result: Engine must not crank. If engine cranks, there is a problem with your safety interlock circuit.
Testing Park Brake
1. Park machine safely. (See Parking Safely in the SAFETY section.)
2. Lock the park brake.
3. Try to push machine manually.
Result: Park brake must prevent machine from moving. If machine moves, parking brake needs to be adjusted.
Testing PTO Switch
1. Park machine safely. (See Parking Safely in the SAFETY section.)
2. Sit on seat.
3. Lock the park brake.
4. Engage the PTO switch.
5. Try to start engine.
Result: Engine must not crank. If engine cranks, there is a problem with your safety interlock circuit.
Testing Seat Switch
Test 1
1. Start the engine.
2. Move throttle lever to maximum speed position.
3. Unlock the park brake.
4. Engage the PTO switch.
5. Raise up off seat. Do not get off machine.
Result: Engine should begin to stop. PTO should shut off immediately and mower blades should stop.
Test 2
1. Disengage the PTO switch.
2. Start the engine.
3. Unlock the park brake.
4. Raise up off seat. Do not get off machine.
Result: Engine should stop. If engine does not stop, there is a problem with your safety interlock circuit.
Test 3
1. Start the engine.
2. Lock the park brake.
3. Raise up off seat. Do not get off machine.
Result: Engine should continue to run.
Testing Reverse Implement Option (RIO)
c CAUTION: Avoid injury! Rotating blades are dangerous. Children or bystanders may be injured by runover and rotating blades.
Before backing up, carefully check the area around the machine.
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1. Park machine safely. (See Parking Safely in the SAFETY section.)
2. Start the engine.
3. Engage PTO to start attachment.
4. Look behind the vehicle to be sure there are no bystanders.
5. Begin reverse travel by depressing reverse foot pedal.
Result: Attachment should stop operation. If attachment continues to operate as machine begins travel in reverse, do not continue to operate machine.
Testing Mower Blade Stop Time
1. Park machine safely. (See Parking Safely in the SAFETY section.)
2. Sit on seat.
3. Lock the park brake.
4. Start engine.
5. Engage the PTO switch.
MX8378
6. Watch left side mower spindle (A). Disengage the PTO.
Result: Mower spindle should stop turning within 5 seconds. If spindle does not stop within 5 seconds, the PTO brake needs servicing.
Using Park Brake
c CAUTION: Avoid injury! Children or bystanders may attempt to move or operate an unattended machine.
Always lock the park brake and remove the key before leaving the machine unattended.
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Locking Park Brake
MX31193
1. Push and hold down brake pedal (A).
2. Pull up park brake lever (B) to lock park brake.
3. Release brake pedal. Pedal should stay down and park brake lever should stay up in locked position.
Unlocking Park Brake
1. Push and hold down brake pedal (A).
2. Push down park brake lever (B) to unlock park brake.
3. Release brake pedal. Pedal should come up to operating position.
Using Headlights
MX8386
· Press at top of light switch (A) to turn headlights on.
· Press at bottom of light switch (A) to turn headlights off.
Using Indicator Lights and Hour Meter
MX31190
A - Oil Pressure Indicator - will come on when you turn the key to the run position. Indicator should go out when engine is started. If indicator comes on during operation, engine oil pressure is too low. Stop engine and perform appropriate service.
B - Battery Discharge Indicator - will come on when you turn the key to the run position. Indicator should remain on during starting cycle. If indicator comes on during operation, stop engine and perform appropriate service.
C - Hour Meter - shows the number of hours the engine has run. The hour meter will operate when key is in the run position with the operator's seat occupied or the park brake locked. Use the hour meter to determine when your machine has reached the recommended service intervals.
Checking Fuel Level
MX8404
· Check fuel level in fuel tank (A).
Starting the Engine
c CAUTION: Avoid injury! Engine exhaust fumes contain carbon monoxide and can cause serious illness or death.
Move the machine to an outside area before running the engine.
Do not run an engine in an enclosed area without adequate ventilation.
· Connect a pipe extension to the engine exhaust pipe to direct the exhaust fumes out of the area.
· Allow fresh outside air into the work area to clear the exhaust fumes out.
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NOTE: Engine will not start unless park brake is applied and PTO is disengaged.
1. Sit on seat.
2. Make sure PTO switch is disengaged.
3. Push down brake pedal.
MX8388
4. Adjust throttle setting:
· If engine is cold, move throttle lever (A) between the half throttle and fast throttle positions.
· If engine is warm, move throttle lever (A) to slow throttle position.
5. Adjust choke setting:
· If engine is cold, push and hold choke lever (B) all the way up to the choke position.
· If engine is warm, push and hold choke lever (B) half way up or do not use at all depending on engine temperature.
MX8389
6. Turn key to run position (C).
7. Make sure the oil pressure and battery discharge indicators illuminate.
IMPORTANT: Avoid damage! Starter may be damaged if operated longer than 20 seconds at a time. Wait two minutes between starting intervals if engine does not start immediately.
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8. Turn key to start position (D) for no longer than five seconds.
9. Release key to run position (C) and release choke lever when engine starts. If engine does not start:
a. Wait 10 seconds.
b. Hold choke lever in choke position.
c. Turn key to start position again for no longer than five seconds. Release key and choke lever when engine starts.
d. Repeat procedure if necessary.
IMPORTANT: Avoid damage! Unnecessary engine idling can cause engine overheating, carbon build-up, and poor performance.
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10. Run engine at half throttle for 30-60 seconds to allow warm-up before operating.
Stopping the Engine
1. Stop machine.
MX8388
2. Move throttle lever (A) to slow position. Allow engine to idle for several seconds.
MX8389
3. Turn key to stop position (B).
4. Lock park brake.
5. Remove key.
Using Travel Controls
c CAUTION: Avoid injury! Children or bystanders may be injured by runover and rotating blades. Before traveling forward or rearward:
· Carefully check the area around the machine.
· Disengage the mower before backing up.
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Forward Travel
1. Start the engine.
2. Unlock the park brake.
MX8334
3. Push down slowly on forward pedal (A) until desired travel speed is obtained.
4. Release forward pedal and machine will automatically return to neutral and stop.
Reverse Travel
NOTE: Any operating attachment will stop as the reverse foot pedal is depressed with attachment engaged.
1. Stop the machine.
2. Push PTO knob down to the off position to disengage attachment.
3. Look behind the machine to be sure there are no bystanders nearby.
4. Push down slowly on reverse pedal (B).
Stopping
1. Release either travel pedal, machine will automatically return to neutral and stop.
2. Push down brake pedal (C).
Using Cruise Control
c CAUTION: Avoid injury! Do not use cruise control when going down hills. Machine speed will increase. Operate machine in a large, open area to learn how the cruise control works.
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IMPORTANT: Avoid damage! Reverse pedal linkage will be restricted if cruise control lever is not completely rearward in off position.
Manually pull cruise control lever completely rearward to off when not in use.
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Use cruise control to maintain travel speed without having to hold forward travel pedal down. Cruise control operates only for forward travel.
Engaging Cruise Control
MX31194
1. Put cruise control lever (A) in off position.
2. Move cruise control lever forward to slow speed position to begin forward machine travel.
3. Continue to move lever forward to increase speed.
4. Release lever when desired cruise speed is reached.
Disengaging Cruise Control
· Move cruise control lever (A) completely rearward to off position, or
· Push down park brake pedal (B), then move cruise control lever (A) completely rearward to off position.
Using the Reverse Implement Option (RIO)
c CAUTION: Avoid injury! Children or bystanders may be injured by runover and rotating blades. Before traveling forward or rearward:
· Carefully check the area around the machine.
· Disengage the mower before backing up.
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NOTE: Operating the mower while backing up is strongly discouraged. The Reverse Implement Option should be used only when operating another attachment or when the operator deems it necessary to reposition the machine with the mower engaged.
1. Stop machine. Allow attachment to run.
2. Look behind machine to be sure there are no bystanders.
MX8383
3. Lift PTO switch (A) past PTO engagement position while depressing reverse foot pedal slightly.
NOTE: If attachment stops while positioning machine, return PTO switch to off position. Repeat this procedure from beginning.
4. As machine begins to move backward, release PTO switch and position machine.
5. Resume forward travel. Attachment should continue operating.
6. Repeat procedure to position machine again.
Using Traction Assist
c CAUTION: Avoid injury! To prevent tipping, do not attempt to turn on slopes and hills with traction assist engaged.
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IMPORTANT: Avoid damage! To prevent damage to traction assist, do not engage traction assist at high speeds.
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The traction assist is used to provide better traction when rear wheels start to slip. Do not use traction assist unless you are experiencing rear wheel slippage. Engaging traction assist will cause both rear wheels to drive equally to improve traction.
Engaging Traction Assist
1. Stop or slow machine down.
MX31195
2. Push traction assist pedal (A) down to the foot rest. Traction assist will remain engaged as long as pedal is depressed.
NOTE: Turning radius is increased when traction assist is engaged.
Disengaging Traction Assist
1. Release traction assist pedal.
Once the load on the transmission is equalized and reduced, the traction assist will disengage automatically.
Using Attachment Lift Pedal
NOTE: Make sure the tension on the lift assist spring is properly adjusted to support the weight of the mower deck or attachment installed.
Mowing Position
Mower floats along ground contour while maintaining desired cutting height. The mower will always float up and back down onto the depth stop.
MX31195
1. Push and hold down lift pedal (A).
2. Push pedal latch handle (B) to lower position and select cut height on knob.
3. Release lift pedal to lower deck.
Transport Position
Holds mower above ground level while traveling to and from worksite.
1. Push and hold down lift pedal (A).
2. Raise pedal latch handle (B) to latch deck in transport (raised) position.
3. Remove foot from lift pedal (mower stays up).
Using PTO (Power Take-Off)
NOTE: PTO operation will stop if reverse pedal is depressed. Understand the Reverse Implement Option (RIO) system before operating the PTO.
1. Start the engine. If necessary, allow engine to warm up before operating PTO.
NOTE: Always operate at maximum throttle speed when PTO is engaged.
MX31190
2. Move throttle lever (A) to fast position.
3. Move PTO switch (B) to desired position:
· Engage PTO - Lift up on switch to "l" position.
· Disengage PTO - push down on switch to "O" position.
· Maintain PTO engagement in reverse - Lift and hold switch in the highest position.
Mower Blade Selection
· Standard Blades - Standard blades are designed for bagging, side discharging and all mowing conditions.
· Mulching Blades - Mulching blades are to be used with the optional Mulch Kit.
Unplugging Mower or Optional Bagger
c CAUTION: Avoid injury! Do not attempt to unplug attachment with machine running.
· Rotating blades are dangerous. Shut off the engine and remove the key before getting off the seat to inspect the machine and attachment.
· Thrown objects can cause serious injury. Make sure all machine parts are stopped before raising hopper top or removing chutes.
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Before getting off of seat:
1. Stop machine.
2. Disengage mower blades.
3. Move throttle lever to slow position.
4. Lower mower to ground.
5. Lock park brake.
6. Stop engine.
7. Remove key.
8. Wait for all moving parts to stop.
Using Weights
c CAUTION: Avoid injury! The machine may become unstable when operating on slopes and/or with some attachments.
Use weights to improve stability when operating on slopes or using attachments.
Remove weights when not required.
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Using Front Weights
Install front wheel weights for better stability and steering control when using equipment such as rear-mounted grass bagger.
Using Rear Weights
Install rear weight bracket kit with suitcase weights when using front-mounted attachments such as a snowthrower or blade.
Pushing Machine (Using Free-Wheeling Lever)
c CAUTION: Avoid injury! With the free-wheeling valve open, the machine will have unrestricted motion.
· The machine may free-wheel out of control if the free-wheeling valve is opened with the machine on an incline.
· Park the machine on a level surface before opening the free-wheeling valve.
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IMPORTANT: Avoid damage! Transmission damage may occur if the machine is moved incorrectly:
· Move unit by hand only.
· Do not use another vehicle to move unit.
· Do not tow unit.
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1. Unlock the park brake.
MX8404
2. Pull out on free-wheeling lever (A).
3. Push machine to desired location.
NOTE: The free-wheeling lever will return to operating position when brake pedal is pressed.
Using Tire Chains
IMPORTANT: Avoid damage! Do not use chains with mower deck or tiller.
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Tire chains are recommended for use with most front attachments. Remove tire chains before installing mower deck.
See your attachment Operator's Manual for tire chain recommendation. See your authorized dealer for the chains.
Transporting Machine on Trailer
Be sure trailer has all the necessary lights and signs required by law.
c CAUTION: Avoid injury! Use extra care when loading or unloading the machine into a trailer or truck.
Close fuel shut-off valve when transporting, if machine is equipped.
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IMPORTANT: Avoid damage! Transmission damage may occur if the machine is moved or towed incorrectly:
· Move unit by hand only.
· Do not use another vehicle to move unit.
· Do not tow unit.
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1. Drive forward onto heavy-duty trailer.
2. Lower mower to trailer deck.
3. Lock park brake.
4. Fasten machine to trailer with heavy-duty straps, chains, or cables. Both front and rear straps must be directed down and outward from machine.
Mowing Tips
The following recommendations will produce the best lawn cut quality and appearance:
· Keep mower blades sharp. Dull blades will tear grass; tips of grass will then turn brown.
· Cutting grass too short may kill grass and let weeds grow easily. The suggested finished cut height range is 44 -70 mm (1.75 - 2.75 in.).
· Adjust cutting height to remove only 1/3 of the grass at a time.
· Do not mow wet grass.
· Mow grass often. Short grass clippings will decay quickly.
· Mow with engine at full throttle.
· Adjust travel speed to match mowing conditions:
· Travel at slow speed when you mow thick, tall grass, make sharp turns or trim around objects.
· Travel at moderate speed when you mow thin grass.
· Use a different mowing pattern each time you mow. Overlap mowing paths 50 - 100 mm (2 - 4 in.).
· Drive over ridges and through shallow ditches straight-on, not at an angle.
MIF
· Mow around the outside twice, then mow inside in straight passes. Best cut is achieved when mowing in a straight line.
· When mowing or mulching near pavement, overlap the pavement by 50 mm (2 in.) to allow clippings to dispense over grass.
· A thick layer of mulched leaves can prevent sunlight from getting to grass and smother it. Taller grass heights allow mulched leaves to dispense easier in lawn. Mulch leaves several times if needed.
· Use a thatcher in late spring or summer to pull up dead grass and aerate ground.
· For Mulching Mower: Shorter cut heights will provide better cut quality, but may leave noticeable clippings. Higher cut heights will reduce clippings, but cut quality may decline.
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