Service Miscellaneous

Use regular grade unleaded fuel with an octane rating of 87 octane or higher. Fuel blends containing up to 10% ethanol or up to 15% MTBE reformulated fuel are acceptable. Do not use fuel or additives containing methanol as engine damage can occur.

Always use fresh, clean fuel that is purchased in a quantity that can be used within approximately 30 days, or add fuel stabilizer.

Fuel is blended to give best seasonal performance. To avoid engine performance problems such as hard starting or vapor lock, use in-season fuel. Use fuel during warm weather that was purchased during that season, and use fuel during cold weather that was purchased during that season.

Fuel can become stale in machines with engines that are used seasonally or infrequently during a season. Stale fuel can produce varnish and plug carburetor components which can affect engine performance.

Keep fuel storage container tightly covered and in a cool area out of direct sunlight. Fuel can break down and degrade if not sealed properly or exposed to sun and heat.

Condensation may collect in the fuel tank because of a variety of operating or environmental conditions and, over time, may affect your machine’s operation. Fill fuel tank at the end of daily use and store fuel in plastic containers to reduce condensation.

For best year-round performance and fuel-handling, add stabilizer to fuel immediately after fuel purchase. Such practice helps prevent engine performance problems and allows fuel storage in the machine all year without draining.

Filling Fuel Tank


c CAUTION: Avoid injury! Fuel vapors are explosive and flammable: • Shut engine off before filling fuel tank. • Allow engine to cool before refueling. • Do not smoke while handling fuel. • Keep fuel away from flames or sparks. • Fill fuel tank outdoors or in well ventilated area. • Clean up spilled fuel immediately. • Use clean approved non-metal container to prevent static electric discharge. • Use clean approved plastic funnel without screen or filter to prevent static electric discharge.


IMPORTANT: Avoid damage! Dirt and water in fuel can cause engine damage: • Clean dirt and debris from the fuel tank opening. • Use clean, fresh, stabilized fuel. • Fill the fuel tank at the end of each day’s operation to keep condensation out of the fuel tank. • Use a non-metallic funnel with a plastic mesh strainer when filling the fuel tank or container.

Fill fuel tank at the end of each day’s operation to prevent condensation and freezing during cold weather.

4. Remove fuel tank cap slowly to allow any pressure built up in tank to escape.

Removing and Installing Wheel Assembly

Removing


c CAUTION: Avoid injury! The machine can fall or slip from an unsafe lifting device or supports. • Use a safe lifting device rated for the load to be lifted. • Lower machine onto jack stands or other stable supports and block wheels before servicing.

2. Raise machine with a safe lifting device and lower machine onto jack stands or other stable supports. Block wheels remaining on the ground to prevent machine movement.

Picture Note: Wheel may or may not have a cap to remove when removing the wheel.


c CAUTION: Avoid injury! Explosive separation of tire and rim parts is possible when they are serviced incorrectly: • Do not attempt to mount a tire without the proper equipment and experience to perform the job.

Installing

5. If new bolts or wheels are used, tighten wheel bolts again after 8 hours of vehicle use.

Removing and Installing Seats

Removing

Installing

1. Position seat bushings (B) on support rail so tabs face toward rear of vehicle.

2. Position seat bracket (C) onto support rail so hinges (D) fit around rubber bushing tabs.

3. Rotate seat bracket upward. Position bottom of seat against bracket and align correct holes with holes in seat.

Opening and Closing Hood

Opening Hood


c CAUTION: Avoid injury! Rotating parts can catch fingers, loose clothing, or long hair. Wait for engine and all moving parts to stop before leaving operator’s station to adjust or service machine.

4. When the hood latch is released, pull upward on the hood to pivot to full open position.

Closing Hood

Removing and Installing Storage Tray

Removing

5. Flex storage tray to fit past dash panel (B) while lifting the storage tray out of machine.

Installing

2. Flex storage tray (A) to fit under dash panel (B) while lowering storage tray into position.

4. Secure all items to prevent damage from movement while operating the machine.

Inspecting Seat Belt


IMPORTANT: Avoid damage! Do not bleach or re-dye webbing. Webbing could become severely weakened by this process. Do not use a pressure washer or other automatic washing machine to clean belt or connectors.

• Hand wash webbing (A) with warm water and mild soap. Rinse thoroughly and air dry.

• Inspect outer seat belt connector (B) and inner connector (C) for damage or wear. If assembly does not operate properly or if the webbing is torn or frayed, the seat belt must be replaced.

Cleaning Vehicle Surfaces

Cleaning:

Keeping your vehicle clean will maintain its appearance and can also extend the life of various components. Immediately after your vehicle has been exposed to salt water or operated on muddy trails, rough terrain, or in dusty conditions, wash your vehicle. With some precautions, your vehicle can be cleaned much like a sport utility vehicle.


IMPORTANT: Avoid damage! Improper care of machine plastic surfaces can damage that surface: • Do not wipe plastic surfaces when they are dry. Dry wiping will result in minor surface scratches. • Use a soft, clean cloth (bath towel, diaper, automotive mitt). • Do not use abrasive materials, such as polishing compounds, on plastic surfaces.

Washing Vehicle:

The recommended and safest way to clean your vehicle is with a garden hose and a pail of mild, soapy water. Use a professional type wash mitten. Clean the upper body first and the lower parts last. Rinse frequently with water and dry with a chamois to prevent water spotting.

1. Rinse hood and entire machine with clean water to remove dirt and dust that may scratch the surface.


IMPORTANT: Avoid damage! High pressure may damage vehicle components. It is recommended that your vehicle be washed by hand or with a garden hose using mild soap. Avoid spraying water with any great force near or into the following places: • Clutch enclosure air outlet • Air intake • Electrical connections (including battery compartment) • CV boots • Wheel bearings • Pillow block bearings • Radiator • Warning labels • Ignition switch • Instrument panel (gauges and switches) • Breather/tube vents

5. Wax the surface with a liquid automotive wax. Use products that specifically say “contains no abrasives.”

Cleaning and Repairing Metal Surfaces

Cleaning:

Follow automotive practices to care for your vehicle painted metal surfaces. Use a high-quality automotive wax regularly to maintain the factory look of your vehicle’s painted surfaces.

Repairing Minor Scratches (surface scratch):

Repairing Deep Scratches (bare metal or primer showing):

2. Use paint stick with factory-matched colors available from your authorized dealer to fill scratches. Follow directions included on paint stick for use and for drying.

3. Smooth out surface using an automotive polishing compound. Do not use power buffer.

Checking Windshield or Windscreen Regularly

The windshield and windscreen are a polycarbonate material which is softer but stronger than glass. It will scratch.

Before washing, flush as much loose dirt off as possible by thoroughly rinsing with warm water using a soft cloth or sponge. Wash with mild soap or detergent and rinse thoroughly with clean water. The following cleaning agents are compatible with polycarbonate when used according to the manufacturer’s recommendations: Formula 409™ (without ammonia), Joy™, and Palmolive Liquid™. To prevent water spots, thoroughly dry the windshield with a chamois or moist sponge. Do not use abrasive cleaners. Avoid cleaning in direct sunlight to prevent streaking.


IMPORTANT: Avoid damage! Some cleaning compounds may attack the polycarbonate material, resulting in cracks that will weaken the material. Never use compounds that contain substances such as ammonia, gasoline, lacquer thinner, and turpentine. Never use substances such as acetic acid, acetone, benzene, benzyl alcohol, brake fluid, butylic acid, carbon tetrachloride, ethyl ether, methyl alcohol, phenol, sodium sulfide, sodium hydroxide, sodium nitrate, trichloethylene, toluene, xylene, or petroleum products.

To minimize scratches and improve visibility by filling in existing scratches, it is recommended that the windows be polished or waxed regularly. Some commercially-available polishes and waxes that are recommended include: Meguiar’s PlastX™ Clear Plastic Cleaner and Polish, and Johnson’s Paste Floor Wax. First, test effectiveness of polish or wax in a small corner of the windshield.