Service Intervals

Servicing Your Machine

c CAUTION: Avoid injury! Help prevent serious injury or death from an electrical shock or electrocution. This utility vehicle is equipped with a 48 volt electrical system which is capable of passing a high voltage electrical current. Always use extreme caution when servicing the battery set in this vehicle . Only trained technicians or owners that have knowledge and experience with electrical maintenance should repair or service this vehicle. Failure to perform necessary vehicle maintenance could result in damage to the vehicle or severe personal injury or death. Do not operate the vehicle if a problem is detected that could threaten the safety of the operator or the reliability of the vehicle.

Please use the following timetables to perform routine maintenance on your machine.

Break In

After First 5 Hours:

• Check and tighten hardware.

• Check tire pressure.

After First 10 Hours:

• Check and tighten wheel bolts to correct torque.

Every 25 Hours

• Check and tighten vehicle hardware.

• Batteries:

• Wash down batteries, battery terminals and battery compartment

• Check battery electrolyte levels.

Every 50 Hours

• Batteries:

• Clean batteries, battery terminals and battery compartment with baking soda/water solution (Dealer Technician).

• Tighten terminal connections (Dealer Technician).

• Tighten hold downs (Dealer Technician).

• Check electrolyte level (Dealer Technician).

• Check specific gravity (Dealer Technician).

• Tires and Wheels:

• Check for wear and damage.

• Check tire pressure.

• Check wheel hardware torque and tighten.

• Lubricate front king pins.

• Check electrical wiring for cracked or worn insulation.

• Grease cargo box tailgate strikers.

Every 200 Hours or Annually (whichever comes first)

• Inspect cargo box tailgate lanyards. Replace if kinked or frayed.

As Needed

• Replace battery(s) (Dealer Technician).