John Deere

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OMTCU20986

Issue I5

Mid-Mount Z-Trak

737 PIN (050001 -)

757 with 54 in. and 60 in. side discharge deck PIN (050001 -)

757 with 60 in. mulch on demand deck PIN (020001 -)

Introduction

Introduction
Thank You for Purchasing a John Deere Product
Using Your Operator's Manual
Special Messages
Attachments for Your Machine

Product Identification

Product Identification
Record Identification Numbers
Mid-Mount Z-Trak 737 and 757

Safety Labels

Safety Labels
Understanding The Machine Safety Labels
Safety Label Locations
DANGER (A)
WARNING (B)
WARNING (C)
DANGER (D)
DANGER (E)
DANGER (F)
DANGER (G)
WARNING (H)
WARNING (I)
WARNING (J)
DANGER/POISON (K)
DANGER (L)
CAUTION: HELP AVOID INJURY (M)
Emission Control System Certification Label
Emission Compliance Period
Certification

Safety

Safety
Operator Training Required
Preparation
Operating Safely
Using a Spark Arrestor
Checking Mowing Area
Parking Safely
Rotating Blades are Dangerous
HELP PREVENT SERIOUS OR FATAL ACCIDENTS:
Protect Children
Avoid Tipping
Use Seat Belt Properly
Keep ROPS Installed Properly
Keep Riders Off
Avoid High Pressure Fluids
Driving Safely on Public Roads
Checking Wheel Hardware
Wear Appropriate Clothing
Maintenance and Storage
Prevent Fires
Tire Safety
Handling Fuel Safely
To avoid personal injury or property damage, use extreme care in handling fuel. Fuel is extremely flammable and fuel vapors are explosive:
Handling Waste Product and Chemicals

Operating

Operating
Daily Operating Checklist
Avoid Damage to Plastic and Painted Surfaces
Operator Station Controls
Miscellaneous Controls
Mounting and Dismounting Machine Safely
Raising and Lowering Operator Seat
Raising the Seat
Lowering the Seat
Adjusting Seat
Lowering ROPS
Raising ROPS
Adjusting Mower Deck Cutting Height
Cutting Height Adjustment Procedure
Leveling Mower Deck
Checking Level (Side-to-Side)
Adjusting Level (Side-to-Side)
Checking Level (Front-to-Rear)
Adjusting Level (Front-to-Rear)
Adjusting Deck Lift Spring Tension
Check Spring Tension
Adjust Spring Tension
Operating Mulch-On-Demand Mower Deck
Mulch Mode
Side Discharge Mode
Recommended Blades for 60-Inch Mulch-On-Demand Deck
Adjusting Mower Deck Anti-Scalp Wheels
Testing Safety Systems
Testing PTO Switch
Testing Park Brake Switch
Testing Neutral Start Switch
Testing Seat Switch
Testing the Park Brake
Using Seat Belt
Using the Park Brake
Locking Park Brake
Unlocking Park Brake:
Using the PTO Knob
Engage PTO:
Disengage PTO:
Using the Throttle Lever
Using the Hour Meter
Using the Motion Control Levers
Neutral Lock Position
Neutral Position
Forward and Reverse Motion:
Forward:
Reverse:
Gentle Left Turn:
Gentle Right Turn:
Sharp Left Turn:
Sharp Right Turn:
Starting the Engine
Engaging Mower
Stopping the Engine
Using the Free-Wheeling Pump Release Valves
Transporting Machine
Mowing Tips
Mowing Travel Speeds
Dismounting to Inspect Mower

Replacement Parts

Replacement Parts
Service Literature
Parts
Order Service Parts Online
Part Numbers

Service Intervals

Service Intervals
Servicing Your Machine
Service Intervals
Break-In - After First 5 Hours
Break-In - After First 15 Hours
Before Each Use
After Each Use
Every 50 Hours or Yearly
Every 100 Hours
Every 300 Hours
Every 500 Hours
Every 1000 Hours
Yearly
As Needed

Service Lubrication

Service Lubrication
Grease
The following greases are preferred:
Lubricating Front Caster Spindles
Lubricating Deck Lift Support Blocks
Lubricating Park Brake Assemblies
Lubricating Height-of-Cut Ball Detent
Lubricating Mower Deck Spindles
Lubricating Mower Deck Idler Pivot
Lubricating Mower Deck Push Arms
Mulch-On-Demand Mower Deck: Lubricating Mower Deck Baffle Pivots
Mulch-On-Demand Mower Deck: Lubricating Mower Deck Discharge Gate Pivots
Mulch-On-Demand Mower Deck - Lubricating Handle Latch and Gate
Mulch-On-Demand Mower Deck - Lubricating Right Linkage Slot and Pivot

Service Engine

Service Engine
Engine Warranty Maintenance Statement
Avoid Fumes
Engine Oil
The following oils are preferred:
Checking Engine Oil Level
Changing Engine Oil and Filter
Cleaning Air Intake Screen and Pump Drive Belt Compartment
Cleaning Engine Blower Fan
Checking and Cleaning Canister Style Air Cleaner Elements
Servicing Primary Air Cleaner Element
Servicing Secondary Air Cleaner Element
Checking Spark Plugs
Cleaning Engine Oil Cooling Fins (Model 757)
Cleaning Engine Cooling Fins
Adjusting Carburetor
Replacing Fuel Filter

Service Transmission

Service Transmission
Hydrostatic Transmission and Hydraulic Oil
Cleaning Hydraulic Pump Cooling Fins
Checking Hydraulic Oil Level
Changing Hydraulic Oil and Filter
Checking and Replacing Pump Drive Belt
Checking Belt
Replacing Belt
Checking and Adjusting Motion Control Linkages
Checking Motion Control Linkages
Adjusting Motion Control Linkages

Service Steering & Brakes

Service Steering & Brakes
Adjusting Front Caster Spindle Bearing
Checking and Aligning Motion Control Levers
Check Alignment:
Alignment Procedure
Adjusting Park Brake

Service Mower

Service Mower
Removing and Installing Mower Deck Foot Plate
Removing Foot Plate
Installing Foot Plate
Removing and Installing Mower Deck Drive Belt Shields
Removing Belt Shields:
Installing Belt Shields:
Replacing Mower Deck Drive Belt
Removing Deck Drive Belt
Installing Deck Drive Belt
Checking and Adjusting Mule Drive Belt Tension
Checking Belt Tension
Adjusting Mule Belt Tension
Replacing Mule Drive Belt
Removing Mule Drive Belt
Installing Belt
Mulch-On-Demand Mower Deck - Cleaning
Mulch-On-Demand Mower Deck - Adjusting Linkage
Checking and Replacing Mower Blades
Checking Mower Blades
Replacing Mower Blades
Sharpening Blades
Balancing Blades

Service Electrical

Service Electrical
Battery Statement
Service the Battery Safely
Checking the Battery (Sealed Batteries)
Cleaning or Replacing Battery
Cleaning Battery and Terminals
Using Booster Battery
Replacing Fuses

Service Miscellaneous

Service Miscellaneous
Using Proper Fuel
Filling Fuel Tank
Removing and Installing Rear Grille
Removing:
Installing:
Checking Tire Pressure
Removing and Installing Rear Drive Wheels
Removing:
Installing:
Tightening Drive Wheel Hardware
Removing and Installing Front Caster Wheels
Removing
Installing
Cleaning Plastic Surfaces
Cleaning and Repairing Metal Surfaces
Cleaning:
Repairing Minor Scratches (surface scratch):
Repairing Deep Scratches (bare metal or primer showing):

Troubleshooting

Troubleshooting
Using Troubleshooting Chart
Engine
Electrical System
Machine
Brakes
Steering
Mower

Storage

Storage
Storing Safety
Preparing Fuel and Engine For Storage
Fuel:
Engine:
Preparing Machine for Storage
Removing Machine From Storage

Assembly

Assembly
Bag of Parts
Parking Safely
Install Rear Drive Wheels
Install ROPS
Checking Tire Pressure
Connect Battery
Install Seat
Checking and Adjusting Motion Control Linkages
Checking Motion Control Linkages
Adjusting Motion Control Linkages
Check Fluid Levels
Leveling Mower Deck
Checking Level (Side-to-Side)
Adjusting Level (Side-to-Side)
Checking Level (Front-to-Rear)
Adjusting Level (Front-to-Rear)
Mulch-On-Demand Mower Deck - Adjusting Linkage
Testing Safety Systems
Testing PTO Switch
Testing Park Brake Switch
Testing Neutral Start Switch
Testing Seat Switch
Testing the Park Brake
Break In PTO Clutch

Specifications

Specifications
Engine
Model 737
Model 757
Drivetrain
Electrical System
Fuel System
Steering and Brakes
Tires
Battery
Capacities
Travel Speeds at Full Engine RPM
Dimensions
Machine Weight
Recommended Lubricants
Grease: (This may change for high-speed applications such as cutting units)

Warranty

Warranty
Product Warranty
John Deere, Federal and California Emissions Control System Warranty Statement (Small Off-Road Gas Engines)
Tire Warranty
Limited Battery Warranty
TO SECURE WARRANTY SERVICE
FREE REPLACEMENT
PRO RATA ADJUSTMENT
THIS WARRANTY DOES NOT COVER
LIMITATION OF IMPLIED WARRANTIES AND PURCHASER'S REMEDIES
NO DEALER WARRANTY
PRO RATA MONTHS OF ADJUSTMENT

John Deere Quality Statement

John Deere Quality Statement
John Deere Quality

Service Record

Service Record
Record Service Dates