Install Second Product Bin—Spreaders with Straight Belt Conveyors

  1. CAUTION: Stay out of the spreader. If it’s necessary to enter the spreader, return to the shop, empty body, turn off all power, set vehicle brakes, lock engine starting switch and remove keys before entering. Tag all controls to prohibit operation. Tags should be placed, and later removed, only by person working in the body.

    Use only lifting devices that meet or exceed OSHA standard 1910.184. Never exceed work load limits or lift equipment over people. Empty spreader before lifting. Loads may shift or fall if improperly supported, causing injury.

    N97125
    N97125-UN-27FEB12

    38 mm (1 1/2 in.) or 51 mm (2 in.) Opening

    N97124
    N97124-UN-27FEB12

    76 mm (3 in.) Opening

    A - Hardware

    B - Front Feedgate

    To adjust main bin’s feedgate opening when a second product bin will be installed: position front feedgates on second product bin as necessary to achieve a 38 mm (1-1/2 in.), 51 mm (2 in.) or 76 mm (3 in.) opening.

    Position both feedgates with short side down for a 3” (76 mm) opening. Both feedgates are installed for shipping.


  2. N101385
    N101385-UN-02JAN13

    N101383
    N101383-UN-02JAN13

    N101384
    N101384-UN-02JAN13

    A - Bin Level Sensor Connector

    B - Removable Endgate

    C - Nut

    D - Grease Line

    E - Bracket

    F - Spring Pin

    G - Jack Rod

    H - Cap Screw (4 used)

    Disconnect bin level sensor (A) from harness on removable endgate (B).


  3. Remove and retain nuts (C) and bin level sensor.

  4. NOTE: Retain grease line to prevent damage during endgate removal.

    Remove grease lines (D) from bracket (E).

  5. Remove and retain spring pin (F) and jack rod (G).

  6. NOTE: Removable endgate weighs approximately 158 kg (350 lb.), use appropriately rated lifting equipment.

    Remove cap screws (H), nuts and removable endgate.

  7. N98626
    N98626-UN-23MAY12

    A - Cap Screw

    B - Hillside Divider

    Remove and retain cap screws (A) and hillside divider (B).


  8. NOTE: Before placing the second product bin in hopper spray a light silicone film on hopper side sheets where insert seals will set.

    N97126
    N97126-UN-27FEB12

    N97127
    N97127-UN-27FEB12

    Second Product Bin Seal

    A - 4-Point Lifting Device

    B - Seal

    Fasten a 4-point lifting device (A) to lift hooks.


  9. Hoist empty second product bin into spreader as shown.

  10. Use a large drift punch or equivalent to align slots and attach hardware (see table). Tighten to recommended torque.

    Needed Hardware

    Description

    Size

    Quanity

    Cap Screw

    1/2 x 1-1/4 in. Grade 8

    8

    Flat Washer

    1/2 in. Grade 8

    16

    Lock Washer

    1/2 in. Grade 8

    8

    Hex Nut

    1/2 in. Grade 8

    8

  11. Ensure a complete seal (B) is covering the gap between the second product bin and side sheets of spreader as shown. Tighten hardware.

    NOTE: Leakage of material may occur if the sealer belts are not set properly on the front of the second product bin. Manufacturer is not liable for lost material due to improperly installed sealer belts.

    See General Operating Procedures in operator’s manual for feedgate adjustment instructions.

  12. Install previously removed bin level sensor in rear of second product bin.

  13. NOTE:

    N98583
    N98583-UN-17MAY12

    Bin 1Extension Harness

    N98584
    N98584-UN-21MAY12

    A - Bin 1 Sensor (Sensor 2)

    B - Extension Harness

    C - Bin 1 Connector

    D - Bin 2 Connector

    Bin 1 sensor (A) connects to an extension harness (B) routed along second product bin.

    Plug bin level sensors into appropriately marked wiring harness connector (C and D) at rear of machine.


  14. N109663
    N109663-UN-30JAN14

    A - Lubrication Lines

    B - Hole

    C - Grease Bank

    Route lubrication lines (A) through hole (B) as shown and install in grease bank (C).


  15. N103531
    N103531-UN-15MAY13

    Detach Hoses

    A - Spreader Connection

    B - Second Product Bin Motor

    Disconnect hoses at spreader connection (A) and second product bin motor (B) as shown.


  16. N101305
    N101305-UN-26APR13

    Second Product Bin Hydraulic Connections

    A - Female Connection from Speader

    B - Female Connection from Motor

    Attach second product bin hoses to spreader connection points as shown.


  17. N98625
    N98625-UN-30MAY12

    A - Rate Controller

    B - Connector

    Plug in rate controller (A) using connector (B).

CS12167,000053B-19-20140320