Remove Second Product Bin and Install Endgate

1. CAUTION: Stay out of the spreader. If it’s necessary to enter the spreader, return to the shop, empty body, turn off all power, set vehicle brakes, lock engine starting switch and remove keys before entering. Tag all controls to prohibit operation. Tags should be placed, and later removed, only by person working in the body.

   Use only lifting devices that meet or exceed OSHA standard 1910.184. Never exceed work load limits or lift equipment over people. Empty spreader before lifting. Loads may shift or fall if improperly supported, causing injury.

   Verify second product bin is completely empty of material before beginning removal procedure.

2. 
   N98714-UN-31MAY12

   A - Hardware, 3/8 x 1 in. Cap Screw, Washer and Nut (6 used)

   B - Hold-down

   C - Spring Pin (2 used)

   D - Cover

   Remove hardware (A), hold-down (B), spring pins (C) and cover (D).

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3. 
   N103533-UN-26APR13

   A - Hardware

   B - Second Product Bin Hillside Divider

   Remove and retain hardware (A) from both sides and second product bin hillside divider (B). Retain hillside divider hardware in original holes for future use.

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4. 
   N98625-UN-30MAY12

   A - Rate Controller

   B - Connector

   Disconnect rate controller (A) at connector (B).

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5. 
   N101305-UN-26APR13

   A - Female Connector from Spreader

   B - Female Connector from Motor

   Disconnect second product bin conveyor drive hoses at (A) and (B).

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6. Connect hose from motor to male end on motor and hose from spreader to male end on spreader.

7. 
   N98717-UN-30JAN14

   A - Bin 2 Connector

   B - Bin 1 Connector

   C - Hardware

   D - Lubrication Lines

   Disconnect bin level sensors (A and B).

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8. Remove and retain hardware (C) and bin level sensor.

9. Disconnect lubrication lines (D) from grease bank.

10. 
    N97126-UN-27FEB12

    A - 4 Point Lifting Device

    Remove and retain second product bin mounting hardware.

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11. Fasten four point lifting device (A) to lift hooks in second product bin.

12. NOTE: Second product bin weighs approximately 431 kg (950 lb.).

    Hoist empty second product bin from spreader as shown.

13. 
    N98718-UN-31MAY12

    A - Hardware, Previously Removed

    B - Removable Endgate

    C - Endgate Hardware

    D - Bin Sensor Connection

    Using previously removed hardware (A) install bin level sensor in removable endgate (B).

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14. NOTE: Removable endgate weighs approximately 158 kg (350 lb.), use appropriately rated lifting equipment.

    Using proper lifting device position endgate in spreader and retain using hardware (C).

15. Connect bin level sensor to harness connection labeled bin 1.

16. 
    N101386-UN-03JAN13

    
    N101387-UN-03JAN13

    A - Jack Rod

    B - Spring Pin

    C - Grease Lines

    D - Bracket

    Install jack rod (A) and spring pin (B).

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17. Retain grease lines (C) to bracket (D).

18. 
    N98719-UN-31MAY12

    A - Hillside Divider

    B - Hardware

    C - Feedgate

    D - Material Divider

    Install hillside divider (A) using hardware (B).

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19. Adjust hillside divider so that the middle divider is centered with feedgate (C) and material divider (D). Loosen hardware and adjust if necessary.