Install Stationary Double-Shoot System

IMPORTANT: Top manifold seal must be replaced whenever manifold is removed.

NOTE: Position seal 1 mm to 2 mm (0.04 in. 0.08 in.) back from edge of metal cut outs (B).

1. Install seal (A) on top of manifold.

A-Seal
B-Cut Outs

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2. Install new meter slot seal (A). Ensure it is positioned properly before removing adhesive paper (B).

NOTE: For ease of installation of inactive run seals, new hard seals are removable.

3. Install inactive run seals into the hard seals.

A-Meter Slot Seal
B-Adhesive Paper

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4. Guide first hard seal (A) in under lip (B) and slide back.

A-Hard Seal
B-Lip

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NOTE: Hard seals are properly seated when top of hard seal (B) is parallel with seam in meter housing (C).

5. Slide second hard seal (A) into place. Verify hard seals are properly seated.

IMPORTANT: If hard seals are not properly seated, damage to equipment can occur when installing meter cartridge.

6. Install meter cartridge assembly with care.

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NOTE: Washers must be placed between meter housing and manifold. For ease of installation, put washers in place using silicone before installing manifold.

7. Place a 6 mm (0.25 in.) bead of silicone around the base of the meter housing and around the holes. Place washers in position.

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IMPORTANT: Use caution not to damage hard seals when aligning manifold.

8. Raise manifold and align hard seals (A) with manifold opening (B).

A-Hard Seals
B-Manifold Opening

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NOTE: Hard seals may have a snug fit but should not require excessive force (hammering or prying) for proper placement. Any adjustment for better fit should be made through the alignment of manifold to meter.

9. Install manifold (B) using six carriage bolts, washers, and nuts (A) previously removed. Once manifold to meter assembly is complete, carefully remove meter cartridge to test ease of hard seal removal and installation. Carefully install meter cartridge and verify silicone seal is complete.

A-Carriage Bolts, Nuts, and Washers
B-Manifold

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10. Cap off inactive runs with plenum caps and clamps (A) if applicable.

A-Plenum Caps and Clamps

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NOTE: Use front tubes previously removed on inner runs only. Outside runs require new tubes with air ports. For carts with third tank, a set of new tubes with air ports need to be installed on inner most active runs.

11. Install all inner run front tubes working from inside out. For carts with third tank, a set of new tubes with air ports need to be installed on inner most active runs. Secure front tubes to plenum using rubber seals (A) and hose clamps (B). Secure front tubes to manifold using single-shoot clamps (C) and hose clamps (B). Ensure tongues (F) on single-shoot clamps fit correctly in grooves (D) of manifold and that hose clamps are positioned between manifold lips (E).

A-Rubber Seal
B-Hose Clamp
C-Single-Shoot Clamp
D-Groove
E-Manifold Lip
F-Tongue

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12. Install outer run front tubes with air ports facing out.

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NOTE: The center tubes are different lengths. The longer tubes go on the bottom shoot.

13. Install center tubes and secure to manifold using single-shoot clamps and hose clamps.

14. Install offset tubes and secure to manifold using single-shoot clamps and hose clamps.

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15. Attach tank pressure hoses (A) with hose clamps (B). Route tank pressure hoses and secure with tie straps as illustrated.

A-Tank Pressure Hose
B-Hose Clamp

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