Engine

SymptomProblemSolution

Engine hard to start or will not start

No fuel

Fill tank with proper fuel.

 

Air in fuel system

Bleed air from fuel system

 

Low ambient air temperature

Use cold weather starting aids.

 

Fuel filter contaminated

Replace filter element.

 

Crankcase oil too heavy

Use correct viscosity oil

 

Faulty glow plugs

See your dealer.

Engine knocks

Insufficient oil in engine

Add more oil.

 

Fuel injection pump incorrectly timed

See your dealer.

Engine overheats

Low coolant level

Fill radiator to proper level. Check cooling system for leaks.

 

Loose or defective fan belt

Check belt and replace, if necessary.

 

Cooling system needs flushing

Drain, flush and refill cooling system.

 

Dirty oil cooler or grille screens

Clean oil cooler and screens.

 

Defective thermostat

Remove and check thermostat.

Engine oil pressure too low

Low engine oil level

Add more engine oil.

High oil consumption

Oil of too low viscosity

Drain and refill with oil of correct viscosity.

 

Leakage

Check for leaks in lines and around gaskets.

Excessive fuel consumption

Unsuitable fuel grade

Use a suitable fuel grade.

 

Incorrect valve clearance

See your dealer.

 

Fuel injection nozzles dirty or damaged

See your dealer.

 

Engine incorrectly timed

See your dealer.

 

Clogged or dirty air cleaner

Clean air cleaner.

Engine emits black or grey exhaust smoke

Unsuitable fuel grade

Use a suitable fuel grade.

 

Clogged air cleaner

Clean air cleaner.

 

Defective muffler

Replace muffler.

 

Fuel injection nozzles dirty or damaged

See your dealer.

Engine emits white smoke

Unsuitable fuel grade

Use a suitable fuel grade.

 

Cold engine

Run engine until normal operating temperature is reached.

 

Defective thermostat

Replace thermostat.

 

Engine incorrectly timed

See your dealer.

 

Faulty glow plugs

See your dealer.

OU12401,0001D21-19-20110713