Replace the Drive Belt

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Pull the catch and lift the hood up.


Relieve Tension on the Drive Belt

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A - Hole (cam)

B - Hole (base plate)

C - Tensioner roll

CAUTION: Disconnect negative (—) cable from battery.

Remove cover on tensioner roll (C). Turn tensioner roll cap screw using a 15 mm (19/32 in.) wrench (see arrow). Once released, the drive belt tensioner automatically goes back to the tensioning position.

The drive belt tensioner can be kept in relieved position as follows:

Turn tensioner roll cap screw (see arrow) until holes (A) and (B) are aligned. Insert a 5 mm (0.2 in.) dia. pin into the two holes that are in alignment.

For tensioning, turn tensioner roll slightly to release metal pin and pull it from the holes. The drive belt tensioner returns to its tensioning position automatically.


Replace the drive belt

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A - Corrugated-head screws

B - Drive belt

C - Fan

Take the six screws (A) out of the fan.

Take drive belt (B) off over fan (C) and put on a new drive belt (see below for routing of belt).

IMPORTANT: When installing, always use new corrugated-head screws.

Tighten corrugated-head screws to the following specification.

ItemMeasurementSpecification
Attachment to fanTorque22 – 28 Nm 16 – 21 lb-ft

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Install the drive belt according to belt routing and slacken drive belt tensioner again.

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