Engine

SymptomProblemSolution

Engine hard to start or will not start

No fuel in the tank

Fill tank.

 

Air in fuel system

Bleed air from fuel system

 

Fuel pump does not work

Turn key switch on and listen for pumping noise to make sure fuel pump is working

 

Weather too cold

Use cold-weather starting aid

 

Fuel filter contaminated

Replace filter(s)

 

Engine oil too viscous

Use correct viscosity oil

 

Faulty glow plugs

Have them checked by your dealer.

Engine knocks

Insufficient oil in engine

Add oil.

Engine overheating

Insufficient coolant level

Fill radiator to prescribed level. Check cooling system for leaks.

 

Loose or defective fan belt

Inspect and replace belt if needed.

 

Viscous fan is dirty

Clean the bimetallic spring with compressed air.

 

Viscous fan defective

Have the viscous fan checked by an authorized dealer.

 

Cooling system needs flushing

Drain, flush and refill cooling system.

 

Oil cooler or protective grille contaminated

Clean oil cooler and grille.

 

Defective thermostat

Remove and check thermostat

Low engine oil pressure

Engine oil level too low

Add oil.

Excessive oil consumption

Oil of too low viscosity

Drain and top up with oil of correct viscosity.

 

Leaking

Check oil lines and gaskets.

High fuel consumption

Unsuitable fuel

Use proper fuel.

 

Incorrect valve clearance

Have them checked by your dealer.

 

Injectors dirty or damaged

Have them checked by your dealer.

 

Injection time incorrectly set

Have them checked by your dealer.

 

Clogged or dirty air cleaner

Clean the air cleaner

Engine emits black or gray exhaust smoke

Unsuitable fuel

Use proper fuel.

 

Clogged air cleaner

Clean the air cleaner

 

Injectors dirty or damaged

Have them checked by your dealer.

Engine emits white smoke

Unsuitable fuel

Use proper fuel.

 

Engine too cold

Run engine until normal operating temperature is reached.

 

Defective thermostat

Replace thermostat.

 

Injection time incorrectly set

Have them checked by your dealer.

 

Faulty glow plugs

Have them checked by your dealer.

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