Draining, Flushing, and Refilling Cooling System

causym CAUTION: Avoid personal injury. DO NOT remove radiator cap when engine is hot. Stop engine and wait until engine has cooled.

1. Slowly turn the radiator cap to relieve pressure, then carefully remove cap (A).

2. Open radiator and engine drain cocks (B) and drain.

3. Remove thermostat cover (C) and thermostats. Install cover without thermostats. Tighten cap screws.

IMPORTANT: Remove thermostats; turn cab heater ON during entire flushing procedure.

4. Close drain cocks, fill system with a commercial cooling system cleaning solution . Run engine up to operating temperature. Stop engine and drain system.

IMPORTANT: Never pour cold water or coolant into hot engine. Use warm water or wait until engine has cooled.

5. Close drain cocks, fill system with clean water . Run engine up to operating temperature. Stop engine and drain system.

6. Remove thermostat cover and clean sealing area. Apply sealant to new gasket and install thermostats and gasket. Tighten cap screws to 48 N·m (35 lb-ft).

7. Close drain cocks again. Fill system with the specified coolant . Run engine to circulate and mix coolant. Coolant level should be up to mark on expansion tank.

8. Addition of coolant conditioner:

Model Coolant Capacity Coolant Conditioner
7610 24 L (25.0 qt) 720 mL (25.0 oz)
7710 26 L (27.5 qt) 780 mL (27.5 oz)
7810 26 L (27.5 qt) 780 mL (27.5 oz)

 

9. Clean radiator and cooler condenser. Straighten any bent fins.

RW55843A
RW55757A
RW55913A

7610

RW55849A

7710 and 7810

AG,RX15494,3562 -19-19JAN00-1/1