Air Conditioning

Symptom Problem Solution

System Will Not Produce Sufficient Cooling

Air conditioner switch off

Turn air conditioner on (press top of switch).

Compressor not functioning (both the large and small air-conditioning hoses, exiting right-hand rear corner of cab, are at the same temperature)

See your John Deere dealer.

Temperature control cable not functioning

Remove tray behind passenger seat. If water valve arm does not move with temperature control adjustment, check for correct cable attachment at temperature control and valve arm.

High-pressure switch on. Insufficient air flow across condenser

Clean condenser. Check rotary wand function.

See your John Deere dealer.

Low-pressure switch on. Insufficient air flow across evaporator

Clean filters. Check cab fan operation.

See your John Deere dealer.

Low-pressure switch on. Low outside air temperature

Move temperature control to warmer setting.

Low-pressure switch on. Insufficient refrigerant level (bubbles in sight glass)

See your John Deere dealer.

Heater valve partially on (with temperature knob set for maximum cooling, feel both heater hoses exiting right-hand rear corner of cab. If both are warm, valve is open)

Adjust control cable through tray opening.

Insufficient blower speed

Increase blower speed.

Debris on radiator screen

Clean screen.

Compressor clutch not engaging

See your John Deere dealer.

OME,4890,095,B -19-06FEB97-1/5


Symptom Problem Solution

Condenser is overheating

Clean screens, cores and fins of condenser, oil cooler, and radiator.

Burned out clutch field or faulty field

See your John Deere dealer.

Faulty high pressure or low pressure switches

Replace switches.

Faulty thermostat

Replace thermostat.

Recirculating fan disconnected

Check connectors at fan switch.

Compressor partially or completely seized

Remove compressor for service or replacement.

Dirty filters

Clean filters.

Broken or disconnected electrical wire

Check all terminals for loose connections; check wiring for hidden breaks.

Broken or disconnected cab ground wire

Check ground wire to see if loose, broken, or disconnected.

Expansion valve stuck in open position

Replace expansion valve.

Expansion valve stuck shut

Replace expansion valve.

Broken refrigerant line

Examine all lines for evidence of breakage by external stress of rubbing wear.

Leak in system

Evacuate system, apply static charge, leak test system, and repair leak as necessary.

Restriction in refrigerant system

Check for kinked hoses.

Restriction in receiver/dryer

See your John Deere dealer.

Restriction in expansion valve

See your John Deere dealer.

Compressor shaft seal leaking

Replace the compressor shaft seal.

Excessive moisture in system, causing expansion valve freeze up

Drain and recharge. Replace receiver-dryer.

OME,4890,095,B -19-06FEB97-2/5


Symptom Problem Solution

Clogged cab roof inlet panel

Remove and clean.

Evaporator fins clogged

Blow out condenser fins with compressed air.

Too little refrigerant in system

Recharge system.

Clogged screen in receiver-dryer

Discharge system, replace receiver-dryer. Then evacuate and charge system.

Excessive moisture in system

Discharge system; replace receiver-dryer. The evacuate and charge system.

Air in system

Discharge, evacuate, and charge system.

Hissing Noise At Expansion Valve

Loss of refrigerant

Check sight glass for bubbles and system for leaks. See your John Deere dealer.

Restriction in refrigerant system

Check for kinks in hoses.

Check receiver-dryer for uniformity of temperature. If temperature is not uniform, see your John Deere dealer.

Partial Frosting and Sweating of Lines Combined With Poor Cooling

Loss of refrigerant

Check sight glass for bubbles and system for leaks. See your John Deere dealer.

Restricted or clogged liquid line

See your John Deere dealer.

Expansion valve malfunctioning

See your John Deere dealer.

OME,4890,095,B -19-06FEB97-3/5


Symptom Problem Solution

Air Conditioning System Too Noisy

Loose or excessively worn drive belt.

Tighten or replace as necessary.

Noisy clutch

Remove clutch for service or replacement as necessary.

Compressor noisy

Check mountings and repair; remove compressor for service or replacement.

Excessive charge in system

Discharge excess refrigerant until high-pressure gauge drops within specifications.

Low charge in system

Check system for leaks; charge system.

Excessive moisture in system

Replace receiver-dryer; evacuate and charge system.

Air Conditioning System Cools Intermittently

Compressor clutch slipping

Slippage over a prolonged period will require that clutch be removed for service; may require adjustment for proper spacing.

Unit icing up may be caused by excessive moisture in system, inoperative expansion valve, or faulty thermostat

Replace expansion valve; replace receiver-dryer if excess moisture is present; replace thermostat.

Thermostat defective

Replace thermostat.

Defective blower switch or blower motor

Remove defective part for service or replacement.

Partially open, improper ground, or loose connection in compressor clutch coil or solenoid

Check connections or remove clutch coil or solenoid for service or replacement.

Compressor clutch cycles excessively or compressor stays off up to 15 minutes

Evaporator icing

Adjust controls correctly. (See Operator's Station section.) Open louvers. Clean filters. Move knob to warmer setting.

OME,4890,095,B -19-06FEB97-4/5


Symptom Problem Solution

Bad smell (foul odor) in cab

Plugged drain tube. Dirty filters. Dirty cab

Blow out condensate tube. Clean filters. Vacuum out cab.

Be certain weep valve in condensate drain tube is installed.

OME,4890,095,B -19-06FEB97-5/5