Check Clutch Pedal Free Travel

PULX001256-UN-22JAN09

PULX001257-UN-22JAN09

A - Screws

B - Cover

C - Cable

D - Yoke

E - Pin

F - Clutch lever

G - Lock nut

1. To check and adjust, unscrew screws (A) and remove cover (B).

2. Disconnect the linkage.

3. Move clutch lever (F) all the way up.

4. Turn yoke (D) until the holes in yoke and clutch lever (F) are aligned.

5. Check if pin (E) can be inserted in the holes.

6. Turn yoke (D) counterclockwise by full turns to move clutch lever (F) towards the right.

7. Connect clutch lever (F) and yoke (D) using pin (E) and lock nut.

8. Depress the clutch pedal ten times.

9. Release lock nut on pin (E).

10. Repeat steps 3 through 5.

11. Turn yoke (D) counterclockwise by 2 and a half turns to move clutch lever (F) towards the right.

12. Connect clutch lever (F) and yoke (D) using pin (E) and lock nut.

13. Select a gear and make sure clutch does not drag.

14. Adjustment is complete if step 13 is OK. If not, repeat steps 9 through 13 turning yoke (D) by two turns.