Periodic Maintenance Table

SERVICE INTERVALS
Service your machine at intervals shown on this chart. Also, perform service on items at multiples of the original requirement. For example, at 500 hours also service those items (if applicable) listed under 500 hours, 250 hours, 50 hours and 10 hours or daily.
As Required
· Drain hydraulic fluid. · Refiling the engine enclosure door pump.
· Clean track drive planetaries.  
Every 8 Hours or Daily
[ ] Check engine oil level. [ ] Lubricate wrist attachment.
[ ] Check air filter restriction indicator and pre-cleaner. [ ] Lubricate driveshaft bearings.
[ ] Check engine coolant level. [ ] Lubricate boom joints and cylinder ends.
[ ] Check fuel/water separator. [ ] Lubricate swing pinion and bearing.
[ ] Check and clean radiator oil cooler and condenser fins. [ ] Inspect for hydraulic oil leaks.
[ ] Check and clean radiator pre-screen. [ ] Inspect for loose bolts and nuts.
[ ] Check hydraulic fluid level. [ ] Clean external surfaces.
[ ] Check hydraulic filters. [ ] Perform overall visual inspection.
[ ] Check pilot pressure filter indicator. [ ] Refer to engine manufacturer's manual.
[ ] Check swing drive gearbox oil level. [ ] Refer to optional fire suppression system manufacturer's manual.
[ ] Lubricate saw head clamps.  

 

Model: 753G[ ] Customer:
PIN/Serial Number: Delivery Date: Hour Meter Reading:
OIL SAMPLING
Oil samples should be taken from each system prior to its recommended drain/change interval indicated on this form: 125, 150, 250, 500, 1000, 2000. Maintenance recommendations supplied by OILSCAN will be provided based upon the oil analysis and operating information you supply. Regular oil sampling will extend the operational life of your machine's system.

 

MR64971,0000073 -19-05DEC01-1/3

125 Hours
[ ] Check battery electrolyte level. [ ] Check swing gearbox bolt torque.
[ ] Refer to optional fire suppression system manufacturer's manual. [ ] Check engine mounting bolt torque.
[ ] Check engine rpm. [ ] Check rotary manifold bolt torque.
[ ] Check hydraulic pressures. [ ] Check lower roller mounting bolt torque.
[ ] Check hydraulic pump mounting bolts. [ ] Check planetary and sprocket mounting bolt torque.
[ ] Check hydraulic motor mounting bolts. [ ] Lubricate swing gearbox bearing.
[ ] Check oil level in idler assembly. [ ] Lubricate door hinges
[ ] Check oil level in the track drive planetaries. [ ] Lubricate latches & knobs on secondary exit.
[ ] Lubricate driveshaft and motor coupling. [ ] Perform overall visual inspection.
[ ] Check driveshaft end play. [ ] Perform 8 hour interval maintenance procedures.
[ ] Check swing bearing bolt torque. [ ] Check initial track shoe bolt torque.
[ ] Check cab mounting bolt torque.  
Comments:
 
Date: Hourmeter Reading:
Maintenance Performed By:
First 150 Hours
[ ] Change oil in the track drive planetaries. [ ] Change oil in the swing drive gearbox.
Comments:
 
Date: Hourmeter Reading:
Maintenance Performed By:
Every 250 Hours
[ ] Change engine oil and filter. [ ] Check A/C compressor belt tension.
[ ] Change fuel/water separator filter. [ ] Replace coolant filter.
[ ] Change air filter elements.  
 
 
Date: Hourmeter Reading:
Maintenance Performed By:
Every 500 Hours
[ ] Change engine fuel filters. [ ] Check oil in the enclosure door pump.
[ ] Change pilot circuit filter.  
Comments:
 
Date: Hourmeter Reading:
Maintenance Performed By:
Every 1000 hours
[ ] Replace hydraulic oil return filters. [ ] Change oil in the swing drive gearbox.
[ ] Change oil in the track drive planetaries. [ ] Check saw speed.
Comments:

 

MR64971,0000073 -19-05DEC01-2/3

 
Date: Hourmeter Reading:
Maintenance Performed By:
Every 2000 Hours
[ ] Check specific gravity of battery electrolyte. [ ] Change oil in the enclosure door pump.
[ ] Change engine coolant.  
Comments:
 
Date: Hourmeter Reading:
Maintenance Performed By:

 

REQUIRED PARTS
Ensure machine performance and availability; use only genuine John Deere parts. Verify part numbers are current and that any associated parts are also on hand, i.e. filter O-rings.
Item Part Number ASI 250 Hours 500 Hours 1000 Hours 1500 Hours 2000 Hours 4500 Hours
Engine Oil Filter 8428395 1 1 1 1 1 1 1
Primary Fuel Water Separator F120973 1 1 1 1 1 1 1
Fuel Filter (Final) F433787 1 1 1 1 1 1 1
Water Separator (Final) F121868 1 1 1 1 1 1 1
Coolant Filter F434679 1 1 1 1 1 1 1
Air Filter (Primary - 6CT8.3) 841061600 - 1 - 1 - 1 -
Air Filter (Primary - 6CTA8.3) 811999600 - 1 - 1 - 1 -
Air Filter (Safety - 6CT8.3) 841061700 - 1 - 1 - 1 -
Air Filter (Safety - 6CTA8.3) 811999700 - 1 - 1 - 1 -
Air Filter (HVAC) 700093800 - 1 - 1 - 1 -
Air Cleaner Unloader Valve 840290000 - - - - - - -
Hydraulic Reservoir Return Oil Filter 700046000 2 - - 2 - 2 2
Hydraulic Reservoir Suction Strainer 700046000 - - - - - - -
OILSCAN PLUS® Test Package - Diesel Engine Oil AT178840 - 1 1 5 1 5 1
OILSCAN PLUS® Test Package - Hydraulic Oil AT178844 - - - - 1 - 1
COOLSCAN PLUS® Kit AT183016 - - - 1 - 1 -
Coolant Conditioner (As Required) TY16004 - - 0.5 L (1 pt) 0.5 L (1 pt) 0.5 L (1 pt) 0.5 L (1 pt) 0.5 L (1 pt)

 

OILSCAN PLUS is a trademark of Deere & Company
COOLSCAN PLUS is a trademark of Deere & Company

MR64971,0000073 -19-05DEC01-3/3