Install Left-Hand Upper Drive Roll Bearing

IMPORTANT: To prevent bearing failure, always loosen the three RIGHT-HAND SIDE flange mounting bolts (A) before tightening left-hand side (drive side) center bolt (B). Adjust and tighten right-hand side mounting bolts per this instruction AFTER left-hand side is tightened.

  1. E57624
    E57624-UN-10JUL09

    Right-hand Upper Drive Roll Bearing

    E67576
    E67576-UN-27AUG12

    Left-hand Upper Drive Roll Bearing

    A - Cap Screw, M8 (3 used)

    B - Cap Screw, M12 (Drive Side)

    C - Cap Screw, M12 x 80 mm

    Right-hand side of baler: Loosen three flange mounting cap screws (A) and cap screw (C).



  2. Loosen and remove cap screw (B) on left-hand side of baler.

  3. Remove drive chain.

  4. Carefully remove washers and sprocket, noting the position and number of washers removed at each location.

  5. Remove flange nuts.

  6. Remove and discard bearing.

  7. E67561
    E67561-UN-27AUG12

    A - Chamfered Spacer

    B - Washers (5 Used, As Required)

    C - Flanged Nut

    D - Washers (2 Used, As Required)

    E - Washers, 45.2 x 57.2 x .9 mm (Each Side of Bearing)

    Install chamfered spacer (A) (chamfer toward roll), washers (B), washer (E), and bearing on shaft, snug four flange nuts (C), and pull roll firmly to left-hand side of baler.



  8. Center roll side-to-side:

    • Center roll side-to-side.
    • Measure from outer rubber strip to side sheet on both sides to check roll centering.
    • The difference between the two dimensions must be 6 mm (0.24 in.) or less.
    • If needed, add or remove washers between roll and left-hand bearing to center roll.
    • Washer (E) must be on both sides of bearing.

  9. Tighten flange nuts (C) to specifications.

    ItemMeasurementSpecification
    Flange Nut and BoltTorque95 N·m (70 lb.-ft.)

  10. Install sprocket and two washers (D) and one washer (E). Be sure washer (E) is next to bearing on both sides.

  11. E58846
    E58846-UN-29JUL10

    A - Outer Surface of Sprocket

    B - Clearance, 89.9 mm (3.54 in.)

    Measure clearance (B) between sidesheet and outer surface of sprocket (A). Clearance must be within specification.

    ItemMeasurementSpecification
    Sidesheet-to-Outer Surface of SprocketClearance89.9 mm (3.54 in.)



  12. If not within specification, add or remove washers between sprocket and bearing as necessary.

  13. E67562
    E67562-UN-27AUG12

    A - Thin Washers (1.5 mm, As Required)

    B - Washer, 6 mm (0.25 in.)

    C - Washer, 13 x 57 x 6 mm

    D - Cap Screw, M12 x 75 mm

    E - Upper Drive Roll Sprocket

    F - Spacer

    G - Washer, 45.2 x 57.2 x .9 mm (2 used) (Each Side of Bearing)

    Tap right-hand side of upper roll to remove all end play to left-hand side of baler.



  14. Hold upper roll shaft to left-hand side and push upper drive roll sprocket (E) and washers inward.

  15. IMPORTANT: To avoid center bolt loosening or hex knock, keep washers (A and B) centered on shaft. Ensure that washers do not rotate by hand. Joint must be clamped to eliminate hex knock.

    Install two washers (A) and spacer (F) on shaft.

  16. Install washers (A) between spacer and end of shaft, so washers are flush with end of shaft, and add one washer (A). Add a 6 mm (0.25 in.) washer (B). Install washer (C).

  17. Install and tighten cap screw (D) to specification.

    ItemMeasurementSpecification
    Cap ScrewTorque140 N·m (103 lb.-ft.)

  18. E67519
    E67519-UN-24AUG12

    A - Spacer

    B - Thin Washer (4 Used, As Required)

    C - Bearing

    D - Mounting Strap

    E - Cast Housing

    F - Cap Screw, M8 (3 used)

    G - Washer, 45.2 x 57.2 x .9 mm (2 used) (Each Side of Bearing)

    Right-hand Side of Baler: Make sure that there are enough washers (B) between end of roll tube and bearing to locate bearing cast housing correctly. Remove three M8 cap screws (F) to be installed later.



  19. Hold bearing (C) tight against washers. Edge of mounting strap (D) must align within the step of cast housing (E) in three locations.

  20. Washers (G) must be next to bearing on both sides.

  21. E54509
    E54509-UN-15MAY06

    A - Cast Step

    B - Mounting Strap Edge

    C - Dimension, 1.5—4.5 mm (0.059—0.177 in.)

    Add or subtract washers behind bearing, if necessary, to locate cast step (A) correctly with mounting edge (B) in all three locations. Set mounting edge to specification (C).

    ItemMeasurementSpecification
    Cast StepDistance1.5—4.5 mm (0.059—0.177 in.)



  22. Washers (G) must be on each side of bearing.

  23. E57567
    E57567-UN-09JUL09

    E67520
    E67520-UN-24AUG12

    A - Flanged Cap Screws (3 used)

    B - Flanged Nut (3 used)

    C - Washers

    D - Large (Thick Washer)

    E - Cap Screw, M12 x 80 mm

    F - Shims

    G - Washer, 13 x 70 x 12 mm

    H - Washer, 45.2 x 57.2 x .9 mm

    Install three flange mounting cap screws (A) and nuts (B). Only tighten cap screws enough to get a light between cast flange and mounting strap. Some rotation (a light tap) of the cast flange around the outer race can be required to align flange correctly at all three locations. Do not tighten cap screws at this time.



  24. Check to see if roll is centered in hole in sidesheet.

  25. If necessary, loosen cap screws (A) and flange nuts (B) to insert shims (F) between bearing mounting flange and cast bearing flange to center roll in holes in sidesheet.

  26. Do not tighten cap screws at this time.

  27. NOTE: Rolls must rotate freely. Check roll clearance through hole in sidesheet.

    If roll is equipped with wiper pins, it is permissible to grind drive roll wiper pins to 3 mm (0.12 in.) minimum height.

    Spin upper drive roll to verify clearance with sidesheet hole according to specifications. Add or remove shims (F) or move right-hand bearing plate, or grind drive roll wiper pins, if equipped.

    ItemMeasurementSpecification
    Rollers-to-SidesheetRadial Clearance1 mm (0.04 in.)

  28. IMPORTANT: To avoid center cap screw from loosening or hex knock, keep washers (C and D) centered on shaft.

    Install one washer (H) and washers (C) between bearing and end of hex shaft, so washers are flush with end of shaft, and add one more washer. Add large thick ID washer (D). Washer (H) must be next to bearing.

  29. Install cap screw (E) and end washer (G).

  30. IMPORTANT: To prevent bearing failure, always tighten cap screw (C) before tightening flange mounting cap screws (A and B).

    NOTE: Ensure that washers do not rotate by hand. Joint must be clamped to eliminate hex knock.

    E57566
    E57566-UN-09JUL09

    A - Cap Screw, M8 (2 used)

    B - Cap Screw, M8

    C - Cap Screw, M12 x 80 mm

    Tighten cap screw (C) to specification.

    ItemMeasurementSpecification
    M12 Cap ScrewTorque140 N·m (103 lb.-ft.)



  31. Tighten middle flange mounting cap screw (B) first. Tighten remaining two flange mounting cap screws (A). Tighten all three cap screws to specification.

    ItemMeasurementSpecification
    Cap ScrewTorque40 N·m (30 lb.-ft.)

  32. Check position of mounting edge to cast step in three locations. If mounting edge does not align in the cast sets, repeat Steps 19—31.

  33. Reinstall and adjust drive chains.

PP98408,0000F5F-19-20130207