Feed Difficulties

SymptomProblemSolution

Baler will not feed hay, plugged at feed opening.

Missing pickup teeth.

Replace teeth.

 

Regular Pickup; Pickup drive idler not adjusted properly or pickup belt damaged.

Adjust idler or replace belt, if necessary. (See ADJUST PICKUP BELT IDLER in Service—Baler section.)

 

Pickup slip clutch will not engage.

Reengage slip clutch by stopping PTO or reducing tractor rpm to idle speed.

 

MegaTooth™ or MegaWide™ Plus Pickup; Slip clutch worn.

Replace slip clutch. (See your John Deere dealer.)

 

Compressor rack too low.

Raise rack. (See ADJUST COMPRESSOR RACK in Operating the Baler section.)

 

Gate opening while baling.

Adjust gate latch stop. (See procedure in Service—Baler section.)

Check for leaking gate hydraulic cylinders or tractor valve. Repair or replace as necessary. (See your John Deere dealer.)

 

Plugging at crop dividers.

See PLUGGING AT CROP DIVIDERS in Pickup Difficulties in this section.

 

Gate not closed or latched.

Eject bale. Close gate.

 

Baler too low. Wheel spindles not installed in normal position.

Install spindles in normal position. (See BALE WET HAY in Operating the Baler section.)

 

Oversize bale.

Alarm cannot be heard by operator. Adjust alarm volume. (See ADJUST AUDIBLE BALE SIZE ALARM VOLUME in Operating the Baler section.)

 

PTO driveline slip clutch is slipping.

Adjust clutch. (See ADJUST MAIN DRIVE SLIP CLUTCH in Service—Baler section.)

Check clutch for warped pressure plate which can result in much lower capacity.

 

Wrappage of foreign material on starter roll.

Remove material.

 

Large windrows and too fast ground speed.

Reduce windrow size and reduce speed.

 

Incorrect belt routing.

Properly route belts. (See INSTALL BELTS in Service—Baler section.)

Baler will not feed short, dry, slick, or brittle crops. (See BALE SHORT, DRY, SLICK CROPS in Operating the Baler section.)

Pickup too low.

Raise pickup. (See ADJUST PICKUP HEIGHT in Operating the Baler section.)

 

Dry material flaking off bale collects and blocks feed opening.

Disengage PTO when turning between windrows and when not feeding material.

 

PTO speed too fast.

Reduce engine speed to 1500 rpm or lower and shift to higher gear.

MegaTooth™ and MegaWide™ Plus Pickup; Install optional slowdown sprockets.

 

Regular or MegaTooth™ Pickup; Excessive buildup on top of compressor rack.

Remove all compressor rods except one center rod and one rod on each end of cross tube.

 

Regular Pickup; Pickup drive idler not adjusted properly or pickup belt damaged.

Adjust idler or replace belt, if necessary. (See ADJUST PICKUP BELT IDLER in Service—Baler section.)

 

MegaTooth™ or MegaWide™ Plus Pickup; Slip clutch worn.

Replace slip clutch. (See your John Deere dealer.)

 

Bale density too high.

Decrease density. (See ADJUST BALE DENSITY in Operating the Baler section.)

Use variable core feature to help start bale.

 

Windrows too small.

Make larger windrows by raking.

 

Weathered windrows (rained on several times).

Make larger windrows by raking.

 

Brittle crop breaks into smaller pieces easily.

Bale with dew on crop especially rotary combined straw.

Use variable core feature to reduce density and breakage of crop.

 

Bale fails to start rotating due to one or both sides of windrow extending outside of bale edge especially in dry bahia grass or coastal Bermuda grass.

Make windrow narrower than bale width even with wide pickup.

Center baler over windrow while starting.

Baler will not feed cornstalks. (See BALE CORNSTALKS in Operating the Baler section.)

Pickup too high.

Lower pickup. (See ADJUST PICKUP HEIGHT in Operating the Baler section.)

Raise baler. (See ADJUST WHEEL SPINDLES in Preparing the Baler section.)

 

Windrows too large.

Make windrows smaller.

Slow ground speed.

Maintain PTO speed.

 

Missing pickup teeth.

Replace teeth.

 

Regular Pickup; Pickup drive idler not adjusted properly or pickup belt damaged.

Adjust idler or replace belt, if necessary. (See ADJUST PICKUP BELT IDLER in Service—Baler section.)

 

MegaTooth™ or MegaWide™ Plus Pickup; Slip clutch worn.

Replace slip clutch. (See your John Deere dealer.)

 

Compressor rack too low.

Raise rack. (See ADJUST COMPRESSOR RACK in Operating the Baler section.)

Baler will not feed long, stiff, cane-type crops (See BALE LONG, STIFF, CANE-TYPE CROPS in Operating the Baler section.)

Material plugs at pickup and feed opening.

See BALE LONG, STIFF, CANE-TYPE CROPS in Operating the Baler section.

 

Bale fails to start rotating due to crop wedging into top of starting chamber.

See BALE LONG, STIFF, CANE-TYPE CROPS in Operating the Baler section.

 

Compressor rack too low.

Raise rack. (See ADJUST COMPRESSOR RACK in Operating the Baler section.)

Baler will not feed wet hay.

Surface moisture on bottom of windrow.

See BALE WET HAY in Operating the Baler section.

Starter roll chain breaks.

PTO driveline slip-clutch spring disk too tight or clutch plates seized.

Adjust or slip the main drive clutch. (See procedures in Service—Baler section.)

See START A BALE IN DIFFICULT CONDITIONS in Operating the Baler section.

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