Needle Difficulties

Prevent bodily injury or death. Never work on the machine while it is running. Driveline can continue turning after disengaging PTO. Stay clear of the machine until it has come to a complete stop. Shut off engine, remove key from ignition, set parking brake, and engage the flywheel brake before repair or servicing.

Only restart the machine once the cause is identified and resolved.

Frequent breakage of the needle frame shear bolt.

Wrong shear bolt used.

Install correct shear bolt. (See Replace Needle Frame Drive Shear Bolts in Service section.)

 

Twine force too high.

Adjust the twine brakes in the twine box.

 

Foreign object in the machine.

Clean out machine and find the obstruction.

 

Needles out of adjustment.

Check needle adjustments. (See Adjust Needles to Knotter Frame and Adjust Needles to Plunger Timing in Service section.

 

Knotter shaft brake is out of adjustment.

Adjust knotter shaft brake to specification. (See Adjust Knotter Shaft Brake in Service section.)

 

Needle-to-plunger timing is out of adjustment.

Check knotter driveshaft for evidence of twisting.

Adjust timing of needle-to-plunger. (See Adjust Needles to Plunger Timing in Service section.

 

Twine spools tangled up.

Check spools of twine and twine tension plates.

 

Lower twine tension too high.

Decrease lower twine tension.

Erratic tripping of the tying system.

Sector arm is not dropping freely.

Check clearance between the sector arm and sector wheel. (See Adjust Sector Arm in Service section.)

No tripping of the tying system.

Seized mechanism.

Clean and lubricate trip mechanism.

 

Sector arm in locked position.

Put arm in work position.

 

Teeth of the sector arm and/or sector wheel worn.

Replace if necessary. See your John Deere dealer.

Needle breakage.

Needle-to-plunger timing is out of adjustment.

Check knotter driveshaft for evidence of twisting.

Adjust timing of needle-to-plunger. (See Adjust Needles to Plunger Timing in Service section.

OUO6064,0001A48-19-20170605