-
To prevent bearing failure, always loosen the three
right-hand side flange mounting bolts (A) before tightening left-hand
side (drive side) center cap screw (B).

E83898-UN-03AUG17
Right-Hand Lower Roll Drive

E83902-UN-04AUG17
Left-Hand Lower Roll Drive
A - Flanged Mounting Cap Screw (3 used)
B - Cap Screw, M12 x 80
C - Cap Screw, M12 x 80
D - Pickup Drive Roll Chain
E - Lower Drive Roll Chain
F - Starter Roll Chain
Right-hand Side of Baler:
-
Loosen three flange mounting cap screws (A) and cap screw (C).
-
Remove the roll chain (D).
-
Finger tighten cap screws (A) to allow side-to-side movement
of the cast housing and position roll to check roll wiper-to-side
sheet clearance.
-
Left-hand side of baler: Remove crop buildup around shaft and
roll area.
-
Remove cap screw (B) and sprocket, noting position and quantity
of washers at each location.
-
Remove lower drive roll chain (E) and starter roll chain (F).
-
Remove four cap screws through the bearing housing and remove
bearing.
-
Wire brush the roll shaft.

E54919-UN-30NOV06
A - Stamp (UP)
Locate housing with the UP stamp (A) toward the top of the
baler.Clean washers and replace if necessary.
-
All 1.5 and 3.0 mm (0.06 and 0.12 in) thick washers
must be machined and hardened on left-hand lower drive roll position
to avoid center bolt loosening or hex knock.

E67502-UN-22AUG12
A - Chamfered Spacer
B - Hardened Washer (1.5 or 3 mm, as required)
C - Flange Nut (4 used)
Install chamfered spacer (A) (chamfer toward roll), hardened
washers (B), and bearing (with the UP stamp toward the top of the
baler) on the shaft. Snug the four flange nuts (C) and pull the roll
firmly to left-hand side of the baler.
-
Center roll side-to-side:
-
Center roll side-to-side.
-
Measure from the outer rubber strip to the side sheet on both
sides to check roll centering.
-
The difference between the two dimensions must be 6 mm (0.24
in) or less.
-
If needed, add or remove washers between the roll and the left-hand
bearing to center roll.
-
Tighten flange nuts (C) to specifications.
| | |
|
Flange Nut and Bolt | Torque | 95 N·m (70 lb·ft) |
-
Permissible to grind drive roll wiper pins to 3 mm (0.12
in) height.

E67503-UN-23AUG12
A - Lower Drive Roll
B - Starter Roll
Wiper pins on lower drive roll (A) and starter roll bars
(B) must clear side sheet holes according to specifications.
If the roll wiper pin contacts side sheet hole, reposition bearing
housing or bearing plate or grind wiper pin.
| | |
|
Roll-to-Side Sheet | Radial Clearance | 1 mm (0.04 in) |
-

E67563-UN-18SEP12
A - Hardened Washer (3 mm, as required)
B - Thick Washer, 13 x 70 x 12 mm
C - Cap Screw, M12 x 80
D - Hardened Washer (1.5 or 3 mm, as required)
Install sprocket and hardened washers (D).
-
To remove all end play from the left-hand side of the baler,
tap the right-hand side of the roll.
-
Hold lower roll shaft to the left-hand side and push lower drive
roll sprocket and washers inward.
-
Using a straight edge, check alignment between the gear case
output shaft outer sprocket and lower drive sprocket. Add or remove
machined and hardened washers between bearing and sprocket on lower
drive roll shaft, as needed.
-
Add or remove regular washers between the bearing and sprocket
on starter roll shaft, as needed, to align starter roll sprocket with
lower drive roll sprocket.
-
To avoid the hex knock and cap screw (C) from loosening,
keep hardened washers (A) centered about shaft. Make sure hardened
washers (A) are not clamped between the end of the shaft and the thick
washer (B).
Install hardened washers (D) between sprocket and end of shaft
so washers extend 3—6 mm (0.12—0.24 in) past end of shaft.
-
Install cap screw (C) with thick washer (B). Tighten cap screw
(C) to specification.
| | |
|
Cap Screw | Torque | 140 N·m (103 lb·ft) |
-
Ensure that the washers do not rotate by hand. Joint must be
clamped to eliminate the hex knock.
-

E67545-UN-24AUG12
A - Spacer
B - Thin Washer (2 used, as required)
C - Bearing
D - Mounting Strap
E - Cast Housing
F - Cap Screw, M8 (3 used)
G - Washers, 45.2 x 57.2 x 0.9 mm (2 used) (each side
of bearing)
Right-hand side of baler: Make sure that there are enough
washers (B) between the end of the roll tube and bearing to locate
bearing cast housing correctly. Remove three M8 cap screws (F) to
be installed later. Washer (G) must be next to bearing on both sides.
-
Hold bearing (C) tight against washers. Edge of mounting strap
(D) must align with the step of the cast housing (E) in three locations.
-

E61864-UN-24AUG12

E61865-UN-22OCT12
A - Cast Step
B - Mounting Strap Edge
C - Dimension, 1.5—4.5 mm (0.059—0.177 in)
D - Washer, 1.5 mm (0.060 in) (2 used, as required)
E - Washer, 45.2 x 57.2 x 0.9 mm (2 used) (each side
of bearing)
If necessary, add or subtract washers (D) behind bearing
to locate cast step (A) correctly with mounting edge (B) in all three
locations. Set mounting edge to specification (C).
| | |
|
Cast Step | Distance | 1.5—4.5 mm (0.059—0.177 in) |
Be sure that there is one washer (E) on each side of bearing.
-

E67383-UN-21AUG12
A - Flange Head Cap Screw (2—8M and 1—10M used)
B - Flange Nut (3 used)
Install three flange mounting cap screws (A) and nuts (B).
Only tighten cap screws enough to get a light contact between the
cast flange and mounting strap. Some rotation (a light tap) of the
cast flange around the outer race can be required to align flange
correctly at all three locations. Do not tighten cap screws at this
time.
-
Check to see if roll is centered in the hole in the side sheet.
-

E67505-UN-23AUG12
A - Cap Screw (3 used)
B - Nut (3 used)
C - Shim (as necessary)
If necessary, loosen cap screws (A) and flange nuts (B) to
insert shims (C) between bearing mounting flange and the cast bearing
flange to center rolls in holes in the side sheet.
-
Only retighten cap screws enough to get a light contact between
the cast flange and mounting strap. Some rotation (a light tap) of
the cast flange around the outer race can be required to align flange
correctly at all three locations. Do not tighten cap screws at this
time.
-
Rolls must rotate freely. Check roll clearance through
the hole in the side sheet.
If roll is equipped with wiper
pins, it is permissible to grind drive roll wiper pins to 3 mm (0.12
in) minimum height.
To verify that the clearance with the side sheet hole is according
to specifications, spin the upper drive roll. Add or remove shims
(C) or move right-hand bearing plate, or grind drive roll wiper pins,
if equipped.
| | |
|
Rollers-to-Side Sheet | Clearance | 1 mm (0.04 in) |
-
To prevent the center cap screw from loosening or
hex knock, keep washers or spacer (A) centered on shaft.

E83899-UN-03AUG17
MegaWide™ Plus Pickup Shown
A - Washer (Regular Pickup)
A - Spacer (MegaWide Plus Pickup)
B - Cap Screw, M12 x 80
C - Washer, 13 x 57 x 6
Install washers, hollow sleeve, washers, and the slip clutch
or sheave in same position and quantity removed. Then install washers
or spacer (A) between clutch or sheave and washer (C) as specified
here:
MegaWide Plus pickup: Install spacer (A) against the face of the clutch.
Outside face of the spacer (A) must extend approximately 7 mm (0.28
in) beyond the end of the hex shaft. If it does not extend far enough,
add thin washers between the spacer and clutch to obtain the required
dimension.
-
Be sure that there is no clearance between components.
Install cap screw (B) and washer (C) and tighten securely to
clamp components on shaft.
-

E67524-UN-24AUG12
Regular Pickup Shown
A - Washer
B - Washer, 6 mm (0.25 in)
C - Cap Screw, M12 x 80
D - End Washer, 13 x 57 x 6 mm
E - Hub of Sheave
Regular pickup: Install 1.5 mm (0.060 in) washers (A) against
the outside of sheave until flush with the end of shaft, then add
one more 6 mm (0.25 in) washer (B).
-
To prevent the center cap screw from loosening or
hex knock, keep washer (A and B) centered on shaft.
Install cap screw (C) and end washer (D).
-

E83900-UN-03AUG17
MegaWide™ Plus Pickup Shown

E67467-UN-27AUG12
Regular Pickup Shown
A - Dimension, 218 mm (8.58 in) (MegaWide Plus
Pickup)
B - Dimension, 190 mm (7.48 in) (Regular Pickup)
Check dimension (A) between face of the bearing plate and
inside of slip clutch sprocket (MegaWide Plus pickup).
| | |
|
Dimension (A) | Distance | 218 mm (8.58 in) |
Check dimension (B) between face of the bearing plate and center
of the sheave groove (Regular pickup).
| | |
|
Dimension (B) | Distance | 190 mm (7.48 in) |
-
If dimension measured in Step 31 cannot be obtained within ±
1.5 mm (0.060 in), add or remove washers inside slip clutch or sheave
to obtain dimension.
-
If washers are added or removed inside slip clutch or sheave,
repeat steps 27—30 to clamp components securely in place on the shaft.
-
To prevent bearing failure, always tighten cap screw
(C) before tightening flange mounting cap screws (A and B).
Ensure that the washers do not rotate by hand. Joint must
be clamped to eliminate the hex knock.

E83901-UN-04AUG17
MegaWide™ Plus Pickup Shown
A - Cap Screw, M8
B - Middle Cap Screw, M10
C - Cap Screw, M12 x 80
Tighten cap screw (C) to specification.
| | |
|
M12 Cap Screw | Torque | 140 N·m (103 lb·ft) |
-
Tighten middle flange mounting cap screw (B) first. Tighten
to specification.
| | |
|
Cap Screw (M10) | Torque | 80N·m (60 lb·ft) |
-
Tighten remaining two flange mounting cap screws (A). Tighten
all three cap screws to specification.
| | |
|
Cap Screw (M8) | Torque | 40 N•m (30 lb·ft) |
-
To cast the step in three locations, check the position of the
mounting edge. If mounting edge does not align in the cast sets, repeat
steps 19—27.
-
Reinstall all chains or belts and adjust properly.