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E84041-UN-04AUG17
A - Cap Screw
B - Drive Chain
C - Cap Screw (3 used)
Loosen cap screw (A).
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Remove drive chain (B).
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Carefully remove cap screw (A) and washers outside sprocket
or sheave taking note of quantity and position of washers.
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Remove sprocket and slip clutch or sheave.
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Remove remaining washers, hollow sleeve, and washers next to
bearing again noting quantity and position of all the parts.
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Loosen and remove cap screws (C) from bearing and mounting flange.
Note position and quantity of any shims between the cast bearing flange
and mounting flange.
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Remove old bearing.
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Install new bearing with the cast bearing flange.
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E61864-UN-24AUG12

E61865-UN-22OCT12
A - Cast Step
B - Mounting Strap Edge
C - Dimension, 1.5—4.5 mm (0.059—0.177 in)
D - Washer, 1.5 mm (0.060 in) (2 used, as required)
E - Washer, 45.2 x 57.2 x 0.9 mm (2 used) (each side
of bearing)
If necessary, add or subtract washers (D) behind bearing
to locate cast step (A) correctly with mounting edge (B) in all three
locations. Set mounting edge to specification (C).
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|
Cast Step | Distance | 1.5—4.5 mm (0.059—0.177 in) |
Be sure that there is one washer (E) on each side of bearing.
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E67383-UN-21AUG12
A - Flanged Cap Screw (3 used)
B - Flange Nut (3 used)
Install three flange mounting cap screws (A) and nuts (B).
Only tighten cap screws enough to get a light contact between the
cast flange and mounting strap. Some rotation (a light tap) of the
cast flange around the outer race can be required to align flange
correctly at all three locations. Do not tighten cap screws at this
time.
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Check to see if roll is centered in the hole in the side sheet.
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E67505-UN-23AUG12
A - Cap Screw (3 used)
B - Nut and Washer (3 each used)
C - Shim (as necessary)
If necessary, loosen cap screws (A) and flange nuts (B) to
insert shims (C) between bearing mounting flange and the cast bearing
flange to center rolls in holes in the side sheet.
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Only retighten cap screws enough to get a light contact between
the cast flange and mounting strap. Some rotation (a light tap) of
the cast flange around the outer race can be required to align flange
correctly at all three locations. Do not tighten cap screws at this
time.
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Rolls must rotate freely. Check roll clearance through
the hole in the side sheet.
If roll is equipped with wiper
pins, it is permissible to grind drive roll wiper pins to 3 mm (0.12
in) minimum height.
To verify that the clearance with the side sheet hole is according
to specifications, spin upper drive roll. Add or remove shims (C)
or move right-hand bearing plate, or grind drive roll wiper pins,
if equipped.
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|
Rollers-to-Side Sheet | Clearance | 1 mm (0.04 in) |
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To prevent the center cap screw from loosening or
hex knock, keep washers or spacer (A) centered on shaft.

E83899-UN-03AUG17
MegaWide™ Plus Pickup Shown
A - Washer (Regular Pickup)
A - Spacer (MegaWide Plus Pickup)
B - Cap Screw, M12 x 80
C - Washer, 13 x 57 x 6 mm
Install washers, hollow sleeve, washers, and the slip clutch
or sheave in same position and quantity removed. Then install washers
or spacer (A) between clutch or sheave and washer (C) as specified
here:
MegaWide Plus pickup: Install spacer (A) against the face of the clutch.
Outside face of the spacer (A) must extend approximately 7 mm (0.28
in) beyond the end of the hex shaft. If it does not extend far enough,
add thin washers between the spacer and clutch to obtain the required
dimension.
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Be sure that there is no clearance between components.
Install cap screw (B) and washer (C) and tighten securely to
clamp components on shaft.
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E67524-UN-24AUG12
Regular Pickup Shown
A - Washers
B - Washer, 6 mm (0.25 in)
C - Cap Screw, M12 x 80
D - End Washer, 13 x 57 x 6 mm
E - Hub of Sheave
Regular pickup: Install 1.5 mm (0.060 in) washers (A) against
the outside of the sheave until flush with the end of the shaft, then
add one 6 mm (0.25 in) washer (B).
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To prevent the center cap screw from loosening or
hex knock, keep washer (A and B) centered on shaft.
Install cap screw (C) and end washer (D).
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E83900-UN-03AUG17
MegaWide™ Plus Pickup Shown

E67467-UN-27AUG12
Regular Pickup Shown
A - Dimension, 218 mm (8.58 in) (MegaWide Plus
Pickup)
B - Dimension, 190 mm (7.48 in) (Regular Pickup)
Check dimension (A) between face of the bearing plate and
inside of slip clutch sprocket (MegaWide Plus pickup).
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|
Dimension (A) | Distance | 218 mm (8.58 in) |
Check dimension (B) between face of the bearing plate and center
of the sheave groove (Regular pickup).
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|
Dimension (B) | Distance | 190 mm (7.48 in) |
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If the dimension measured in step 19 cannot be obtained within
± 1.5 mm (0.060 in), add or remove washers inside slip clutch or sheave
to obtain dimension.
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If washers are added or removed inside slip clutch or sheave,
repeat steps 15—18 to clamp components securely in place on the shaft.
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To prevent bearing failure, always tighten M12 cap
screw (C) before tightening flange mounting M8 cap screws (A—B).
Ensure that washers do not rotate by hand. Joint must
be clamped to eliminate the hex knock.

E83901-UN-04AUG17
A - Cap Screw, M8
B - Middle Cap Screw, M10
C - Cap Screw, M12 x 80
Tighten cap screw (C) to specification.
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|
Cap Screw (M12) | Torque | 140 N·m (103 lb·ft) |
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Tighten middle flange mounting cap screw (B) first. Tighten
to specification.
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|
Cap Screw (M10) | Torque | 80 N·m (60 lb·ft) |
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Tighten remaining two flange mounting cap screws (A). Tighten
all three cap screws to specification.
| | |
|
Cap Screw (M8) | Torque | 40 N•m (30 lb·ft) |
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To cast the step in three locations, check the position of the
mounting edge. If mounting edge does not align in the cast sets, repeat
steps 9—24.
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Reinstall all chains or belts and adjust properly.