Adjust brake (See Check And Adjust Net Wrap Feed Roll Brake in Service—Net Wrap section)

Lower portion of the front sheet is too far away or too close to rubber roll.

Bend lower portion of the front sheet to obtain 3—6 mm (0.12—0.24 in) clearance between the front sheet and rubber roll. (See Check Front Sheet To Rubber Roll Clearance in Service—Net Wrap section.) (See your John Deere dealer or qualified service provider.)

Net looped away from the steel roll and contacting counterknife angle.

Adjust brake (See Check And Adjust Net Wrap Feed Roll Brake in Service—Net Wrap section)

Counterknife angle is not raising high enough.

Check idler. (See Check And Adjust Net Wrap V-Belt Idler Tension in Service—Net Wrap section.)

Static electricity or dampness causing net wrap material to cling to the roll.

Dust the rubber drive roll and outside of the net wrap with oil dry granules.

Net wrap clings to rubber roll from weight of the net wrap for extended periods of time (overnight or longer).

Unlock and relock the brake on the V-Belt pulley before each use.

Dirt, crop material, rust, or roughness on pan surface.

Clean and polish the upper pan surface with ultra fine sandpaper or SCOTCH-BRITE®. Polish marks must be parallel to movement of mesh.

Hole wear in surface wrap side panel causes reduction in brake torque.

Check for hole wear in the side panel. (See Check Hole Wear In Surface Wrap Side Panel in Service—Net Wrap section.)

Weld key stock to the side panel. (See your John Deere dealer or qualified service provider.)

Dust and moisture on surface of rubber roll causing the net wrap to stick to roll.

Be sure to tape across the cover hinge joint at top of cover is intact. Replace if necessary. (See your John Deere dealer or qualified service provider.)

Clean rolls.

Dry off rolls if dew is present. Thread the net wrap.

Contact between the v-belt idler sheave bolt head and pan bolt head or strap will not allow counterknife angle to contact knife.

Check for contact between bolt heads. (See Check For Left-Hand Side Counterknife Contact in Service—Net Wrap section.)

Bend out left-hand counterknife arm. Remove washer between idler sheave and left-hand counterknife arm to align idler. (See your John Deere dealer or qualified service provider.)

Grind the net pan bolt head or grind chamfer at the front edge of the net pan strap.

Nicks or cuts on rubber feed roll.

Repair cuts or nicks. (See Repair Cuts On Rubber Feed Roll in Service—Net Wrap section.)

Lower the net wrap guide (pan) not contacting belts.

Adjust net pan pressure. (See Check And Adjust Net Pan Pressure in Service—Net Wrap section.)

Straighten net pan angle. (See Check And Straighten Net Pan Angle in Service—Net Wrap section.)

Net switch plate attached to the gate frame can cause right-hand side of net to hesitate and wrap on rubber roll.

Remove plate if slack belts do not cause net switch error codes.

Counterknife angle not holding the net wrap.

See Adjust Net Wrap Counterknife in Service—Net Wrap section.

Clean brush. (See Install And Adjust Net Wrap Brush in Service—Net Wrap section.)

Feed roll pressure set too high.

Adjust feed roll pressure. (See Adjust Net Wrap Feed Roll Pressure in Service—Net Wrap section.)

Long or uneven tails after cut-off.

(See Adjust Net Wrap Counterknife And Sharpen Net Wrap Knife in Service—Net Wrap section.

Rubber roll damaged or sticky.

Clean by wiping with a clean rag or soap and water. NEVER use solvents. Replace roller if damaged.

Net wrap material sticky from adhesive used in packaging.

Remove any sticky material from the supply roll by unrolling, cutting, and discarding.

Crop deflectors (belting) bent to rear and will not allow counterknife angle to raise high enough.

Check for bent deflectors (belts). (See Check For Bent Rubber Crop Deflectors in Service—Net Wrap section.)

Remove deflectors if not baling cornstalks, milo, or sorghum. Trim deflectors. (See your John Deere dealer or qualified service provider.)

Net wrap material improperly routed, or too much of the end loop started through feed rolls when threading.

Route and thread the net wrap correctly. (See Thread And Route Net Wrap Material in Preparing Baler for Net Wrap section.)

Reduce bale diameter

Avoid barrel shaped bales.

Belts are muddy and sticky.

Clean belts.

Belts are full of burrs or thorns.

Clean belts.

Belt lacing pins are catching the net wrap material.

Make sure that splices are smooth.

Net not cutting off cleanly

Sharpen knife, adjust cut-off angle to obtain clean cut-off. (See Sharpen Net Wrap Knife in Service—Net Wrap section.)

Remove and clean brush behind cut-off knife.

Rethread net. (See Thread And Route Net Wrap Material in Preparing Baler for Net Wrap section.)

Net wrap material wrapped around the rubber feed roll.

Remove material from roll. (See Net Wrap Difficulties in this section), also (See Correct Net Wrap Feeding Problems in Service—Net Wrap section.)

Net wrap material not started between the feed roll.

Rethread net. (See Thread And Route Net Wrap Material in Preparing Baler for Net Wrap section.)

Net wrap roll installed backwards.

Install roll correctly. (See Thread And Route Net Wrap Material in Preparing Baler for Net Wrap section.)

Net wrap feed roll drive not engaged.

Check for broken, worn, or too long V-belt. (See Check And Adjust Net Wrap V-Belt Idler Tension in Service—Net Wrap section.)

Check for any binding at the counterknife arm pivots and V-belt idler pivot.

Check for movement of actuator.

Feed roll pressure set too low.

Adjust feed roll pressure. (See Adjust Net Wrap Feed Roll Pressure in Service—Net Wrap section.)

Roll of net wrap material larger than 305 mm (12 in).

Use correct size roll of the net wrap. (See your John Deere dealer or qualified service provider.)

Net wrap supply roll empty.

Install new roll. (See Thread And Route Net Wrap Material in Preparing Baler for Net Wrap section.)

Actuator not moving.

See your John Deere dealer

Excess paint or paint runs on top surfaces of the net pan are rough and can cause feeding problems.

Remove excess or rough paint and polish.

Locate and remove the net wrap material before making the next bale. Otherwise, improper belt tracking and further incorrect feeding can result, if material is not removed promptly and the cause is not corrected.

A) Starter roll wrappage.

Remove all burrs, weld splatters, rough spots, and imperfections on the starter roll. Mud or sticky crop residue can cause occasional starter roll wrappage.

B) Net wrapped on top idler roller

Bale diameter too large - Reduce baler diameter to 60 in or smaller. (Measure a bale to check actual bale size, ensure its 60 in or less.)

Avoid making barrel shaped bales. (See Weave In The Windrow in Operating the Baler section.)

Check for mud or sticky crop on belts and rolls. Clean if necessary.

Make sure that all belt pin ends are pointed toward back side of the belt toward rolls, so the net wrap does not catch on bent ends of the pins.

Check for cut or damaged belt surface. Trim loose belt edges, repair, or replace. (See Repair Belts in Service—Baler section.)

C) Baler drive roll wrappage.

Do not damage rubber strips when removing the net wrap material.

D) Net splitting.

See Net Wrap Is Split Around Bale Or Stays Behind The Pickup in this section.

E) Net wrap caught in rough belt splices (the net wrap is not transferred from belts to bale during wrapping cycle).

Make sure that splices are smooth.

Inspect and repair broken or damaged belt splices.

F) Net wrap bunched behind the lower belt guide on gate due to crop buildup.

Remove crop buildup from lower gate area. In some crops, reducing PTO rpm while baling reduces buildup tendency. Ejecting bale with PTO running reduces buildup in some conditions. (See Bale Short, Dry, Slick Crops in Operating the Baler section.)

For any extreme crop conditions, install Build-Up Reduction Scraper Kit. (See Attachments section.)

G) Bale forming belts sticky from silage buildup.

Diamond pattern on belts must be dry. Bale silage at a lower moisture content.

H) Broken or damaged belt splices.

Repair belt splices.

I) Adjacent belts track toward each other causing belts to pinch and pull the net wrap around rolls.

Adjust belt tracking or move belt to another location to improve belt tracking. (See Adjust Belt Tracking in Service—Baler section.)

Remove wrappage on baler rolls.

Actuator or controller disconnected.

Check connections and wires.

Monitor-controller not in NET mode.

Put monitor-controller selector switch on NET position.

Replace bolt with 5 mm (0.20 in) shorter bolt or grind end of bolt flush with nut. Repeat on both sides.

Clean out buildup. In some crops, reducing PTO rpm reduces buildup tendency. Ejecting bale with PTO running reduces buildup in some conditions.

Install Build-Up Reduction Scraper Kit. (See Attachments section.)

Insufficient number of wraps.

Make sure that the net wrap supply roll has not runout.

Controller must be set to apply a minimum of two wraps. (See Operate Net Wrap Control in Operating the Baler section.)

Net wrap buildup at rear of pan.

Net wrap pan is not contacting belts at rear of pan. Adjust pan to contact belts.

Holes worn in rear of pan catching net wrap.

Adjusting net pan pressure. (See Adjust Lower Net Wrap Guide in Service—Net Wrap section.)

Belts not tracking properly.

See Adjusting B Tracking in Service—Baler section.

Too much tension on net wrap causing holes or tears in net wrap.

Reduce the net wrap tension by adding shims between pulley halves. See (Adjust Net Wrap Tension in Service—Net Wrap section.)

Net wrap cover not closed.

Cover must be closed and latched for best bale coverage.

Net wrap cover gas springs weak.

Check springs on both sides of the net wrap cover. Replace if necessary.

Windguard angle damage or missing on MegaWide™ Plus pickup frame.

Install angle. (See your John Deere dealer or qualified service provider.)

Net wrap not routed between steel and rubber roll .

See Thread And Route Net Wrap Material in Preparing Baler for Net Wrap section.

Roll of net wrap material too narrow.

See your John Deere dealer or qualified service provider. Use only approved material for best results.

Net wrap partially on bale, partially on the feed roll or baler roll.

See Bale Not Wrapped (Cut-Off Signal Does Activate) in this section.

Bale has crop between layers of net wrap on the bale or loose crop is outside the net wrap on the bale.

Stop forward travel immediately when the full bale alarm stops. Net wrap begins to feed at that time, and any crop picked up after this is placed between the layers of net wrap or outside the wrapping.

Adjust monitor to delay starting wrap on CH. 26.

Adjust and correct binding or lube pivots. (See Check and Adjust Net Wrap Switch in Service—Net Wrap section).

Net wrap material is not cut off cleanly.

Sharpen the net wrap cut-off knife. (See Sharpen Net Wrap Knife in Service—Net Wrap section.)

Adjust the net wrap knife arm brake. (See Check and Adjust Net Wrap Feed Roll Brake in Service—Net Wrap section.)

Tighten the rubber roll pressure springs. (See Adjust Net Wrap Feed Roll Pressure in Service—Net Wrap section.)

Net wrap switch needs adjustment.

Adjust. (See Check and Adjust Net Wrap Switch in Service—Net Wrap section.)

Return spring on net wrap switch is missing or damaged.

Replace spring.

Cutoff indicator flap binding.

Check for bent or damaged parts. Repair or replace as necessary.

Microswitch failed.

Check the net wrap switch. (See Adjusting Oversize Bale Switch in Service—BaleTrak™ Pro System section.) Replace if necessary.

Wire connections unplugged, corroded, or dirty.

Inspect connections in harness next to oversize bale switch, ahead of the net wrap unit on the right-hand side, and at the net wrap microswitch.

Check and adjust brake. (See Check and Adjust Net Wrap Feed Roll Brake in Service—Net Wrap section.)

Cutoff angle not returning to cutting position freely.

Check for proper lubrication and binding at the knife arm pivots. See your John Deere dealer or qualified service provider if binding occurs.

Check for voltage to the net actuator.

Dull knife.

Sharpen knife with a file. Knife must be sharp for a clean cut-off. (See Sharpen Net Wrap Knife in Service—Net Wrap section.)

Net wrap cover open.

Cover must be closed for best cut-off.

Cutoff angle out of adjustment.

Adjust. (See Adjust Net Wrap Counterknife in Service—Net Wrap section).

Remove and clean brush.

Net wrap tails holds net switch actuator down.

See solutions above, from the top of the page.

Increase tension (See Adjust Net Wrap Stretch in Service—Net Wrap section.)

Net Wrap traveling over idler roll (#11) due to too large bale.

Ensure that bales are not larger than 183 cm (72 in) when measured. Reduce monitor size setting if necessary.

Make smaller bale. (See Adjusting Oversize Bale Switch in Service—BaleTrak™ Pro System section.)

V-belt idler out of adjustment.

Check idler. (See Check And Adjust Net Wrap V-Belt Idler Adjustment in Service—Net Wrap section.)

Weak gas springs.

Check springs for proper force.

Too many wraps applied.

Normally no more than three wraps are needed. Excess wraps can appear to be loose.

Maintain rated PTO speed while wrapping. If difficult crop conditions require varying PTO speed while baling, return to rated speed for wrapping.

Bale size and shape not uniform.

Make bales uniform in shape. Follow operating instructions in Operating the Baler section.

If wrapping a smaller bale with override switches, the small bale has a higher number of wraps unless control unit is readjusted.

Too much clearance between net wrap guide pan and belts.

Adjust rear of the pan to contact belts at the lower rear gate roller (see Check And Adjust Lower Net Wrap Guide in Service Net Wrap section.)

Remove buildup. In some crops, reducing PTO rpm reduces buildup tendency. Ejecting bale with PTO running reduces buildup in some conditions.

Over size bale compresses crop build up in lower gate belt guide area.

Adjust the oversize bale switch. (See Adjust Oversize Bale Switch in Service—BaleTrak™ Pro System section.)

Remove buildup. In some crops, reducing PTO rpm reduces buildup tendency. Ejecting bale with PTO running reduces buildup in some conditions. (See Adjust Oversize Bale Switch in Service—BaleTrak™ Pro System section.)

Actual bale size is larger than displayed diameter. Adjust bale size display to match actual diameter.

Oversize bale can allow some strands of net to wrap around number 11 idler roller.

Adjust the oversize bale switch. (See Adjust Oversize Bale Switch in Service—BaleTrak™ Pro System section.) Remove net from all rollers.

Actual bale size is larger than displayed diameter. Adjust bale size display to match actual diameter.

Too much pressure between the net wrap pan channels and belts, causing net to become hot.

Check net pan pressure. (See Check And Adjust Net Pan Pressure in Service—Net Wrap section.)

If a net pan channel is bowed up, straighten to match other channels.

Stemmy crops causing splitting or snagging.

Use more wraps of the net wrap material.

Clearance exceeds 5 mm (0.20 in) between lower guide crossbar and belt guide straps. (Belts track underneath belt guides and split net.)

Check for proper clearance. (See Check And Adjust Lower Net Wrap Guide in Service—Net Wrap section.)

Insufficient clearance between lower guide crossbar and belt guide straps. (Net contacts belt guides.)

Check for proper clearance. (See Check And Adjust Lower Net Wrap Guide in Service—Net Wrap section.)

Clearance between lower guide crossbar and belt guide straps is 3—4 mm (0.12—0.16 in) and causes crop to hairpin around belt guides and split net in cornstalks, cane, or sorghum crops.

Set clearance between lower guide crossbar and belt guide strap to 4—5 mm (0.16—0.20 in). (See Check And Adjust Lower Net Wrap Guide in Service—Net Wrap section.)

Belts not tracking correctly.

See Adjust Belt Tracking in Service—Baler section.

Material snagging on splices or pins.

Make sure that splices are smooth.

See Adjust Net Wrap Stretch in Service—Net Wrap section.

Not enough wraps of net.

Adjust for at least two full wraps. More wraps in difficult crops like straw and corn stalks.

Replace springs.

Engage brake lever before closing cover.

Add washers to brake lever pivot pin to reduce lever end play.

See your John Deere dealer or qualified service provider. Use only approved material for best results.

Roll of net wrap not center in baler.

Use centering plugs. See your John Deere dealer or qualified service provider.

Overfilling ends of bale producing an hourglass shaped bale. Confirm net is to ends of the bale in chamber. Net will move away from ends of bale after discharging bale.

Decrease windrow width, especially if equipped with the MegaWide™ Plus pickup.

Check distance between lower rear corner of gate casting and side sheet by placing feeler gauge against the side sheet. If 3 mm (0.12 in) distance is exceeded:

1. Remove, clean, reinstall, and recheck clearance.

2. Heat and bend lower rear corner within 1—3 mm (0.04—0.12 in) of the side sheet.

3. Replace gate casting.

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