Spark Arrestor Maintenance (if equipped)

Spark arrester assemblies include a screen element which should be inspected and cleaned periodically. Visually inspect the screen for tears, broken wires, or loose welds. Replace the spark arrester assembly if any of these conditions exist. If the screen is determined to be intact and in good condition, proceed with cleaning the screen by brushing away loose dirt or carbon.

Z525E, Z535M, Z535R

1. 
   GXT002406-UN-16JUL15

   Remove two push retainers (A), four bolts (B, C) and rear cover (D) from machine.

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2. Remove four bolts (E) and frame tube (F).

3. 
   GXT002407-UN-16JUL15

   Remove muffler shield (G).

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4. 
   GXT002422-UN-16JUL15

   Remove screws (H), spark arrestor cover (I) and spark arrestor from engine.

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5. Inspect, clean, or if necessary, replace the screen if damaged.

6. Install spark arrestor and cover on muffler with original screws.

7. Install muffler shield and tighten hardware.

   NOTE: If muffler sustains damage during the removal or installation process, replace muffler.

Z540M, Z540R

1. 
   GXT002203-UN-09JUN15

   Remove screw and spark arrestor from end of muffler exhaust pipe (A).

   NOTE: Observe direction of arrestor inside exhaust pipe for reassembly.

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2. Inspect, clean, or if necessary, replace the screen if damaged.

3. Install spark arrestor on muffler exhaust pipe with original screw.

   NOTE: If muffler sustains damage during the removal or installation process, replace muffler.