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Shattering of Grain Ahead of Cutterbar
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Reel speed not matched to ground speed, causing crop to be struck before it is cut.
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Adjust reel speed to match with ground speed so reel moves crop evenly. Reel should turn slightly faster than ground travel speed.
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Reel is positioned too low.
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Raise reel.
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Ground speed too fast for conditions of crop.
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Slow down ground speed so reel will not hit crop, causing shattering.
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Cut Crop Building Up and Falling from Front of Cutterbar or Loss of Grain Heads at Cutterbar.
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Reel not adjusted low enough for good delivery of cut crop to auger.
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Set reel low enough to sweep material from cutterbar. Extend rigid cutterbar.
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Not enough ledge for crop travel.
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Extend rigid cutterbar.
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Auger clearance too high from platform bottom.
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Adjust auger to 3 mm (1/8 in.) minimum clearance to bolt heads in floor.
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Adjust finger timing.
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Cutting too high, straw too short for proper delivery.
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Lower platform to cut material long enough for even feeding to auger.
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Reel speed too slow.
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Increase reel speed.
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Mat of Green Material Builds Up on Rigid Cutterbar.
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Rigid cutterbar is in mid or fully extended position.
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Move rigid cutterbar to rearward position.
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Too Much Material Entering Combine.
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Cutting too low, trying to get all down and tangled crops.
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Use lifting guards or pickup reel in down and tangled conditions.
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Too High of Cut.
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Cutter Bar to far from ground.
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Adjust height control dial.
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Material Building Up at End of Cutterbar.
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Down crop causes end of knife to cut thicker mat of material.
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Install non-clog cutterbar guards at ends of cutterbar.
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| Symptom |
Problem |
Solution |
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Uneven or Bunched Feeding of Crop to Cylinder.
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Auger clearance too high from platform bottom.
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Adjust auger to 3 mm (1/8 in.) minimum clearance to bolt heads in floor.
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Adjust finger timing.
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Reel is positioned too high.
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Move reel back and then down.
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Build up of grain on cutterbar.
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Lower height of reel and set fore-and-aft position as close as possible to cutterbar and auger.
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Platform drive belt slipping.
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Spring-loaded tightener must be free and tight against belt.
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Conveyor chain too slow.
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Change to large sprocket on right-hand side of lower feeder house drive shaft.
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Auger too far ahead of stripper.
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Adjust auger back to stripper.
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Feeder drum lower stops set too high.
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Adjust lower stops. ( See combine Operator's Manual.) Remove optional feeder house closure strips.
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Auger flight opening is too wide for feeder house opening.
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Install auger flight extensions.
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Auger Wrapping in Tangled and Weedy Crops.
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Auger not very good in delivering crop to feeder house.
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Remove paint and rust from auger in area of fingers.
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Move auger back closer to fixed stripper support.
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Adjust stripper closer to auger.
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Add floor strippers.
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Remove all auger fingers and install flight extensions.
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| Symptom |
Problem |
Solution |
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Poor Feeding to Auger.
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Rigid cutterbar is too far forward.
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Move rigid cutterbar rearward.
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Paint and rust on platform floor in back of cutterbar.
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Remove paint and rust from platform floor in back of cutterbar.
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Pickup fingers are pitched too much.
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Reduce pitch of fingers.
NOTE:
In many instances, incorrect adjustments on platform, not ACTIVE HEADER CONTROL (AHC)
, can cause poor cutting action. Make adjustments to ACTIVE HEADER CONTROL (AHC)
only after platform has been adjusted.
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Ragged and Uneven Cutting of Crop.
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Feeder house lower shaft not at recommended speed.
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Check basic speed of combine. ( See combine Operator's Manual.)
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Cutterbar plugged with material.
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Adjust reel to sweep material off cutterbar.
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Check platform and feeder house drives. ( See combine Operator's Manual.)
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Various parts of cutterbar are worn, damaged or broken.
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Check and replace all worn and broken parts.
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Bent knife, causing binding of cutting parts.
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Straighten knife. Check guard alignment and align if necessary for a smooth cut.
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Knife clips not adjusted to let knife work freely.
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Adjust clips so knife will work freely, but still keep knife sections from lifting off guards.
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Cutting edge of guards not close enough or parallel to knife sections.
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Adjust guards.
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| Symptom |
Problem |
Solution |
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Loose between knife back and guards.
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Adjust wearing plates so knife back is snug to guard.
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Lips of guards out of adjustment or bent, causing poor shearing action.
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Adjust lips of guards so they are parallel to shear edge of guards.
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Too Much Vibration of Cutting Parts.
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Feeder house lower shaft not at recommended speed.
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Check basic speed of combine. ( See combine Operator's Manual.)
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Cutting parts and knife drive too loose.
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Check feeder house lower shaft speed. ( See combine Operator's Manual.)
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Remove extra play from cutterbar and knife drive to eliminate vibration. Cutterbar and knife drive must be adjusted.
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Variable Speed feeder house is too fast.
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Slow variable speed feeder house.
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Flex Platform Cutting Crop Too High.
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Left-hand end of cutterbar is tipped back.
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Adjust stabilizer spring.
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Too light of pressure on skid plates.
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Move ACTIVE HEADER CONTROL (AHC)
height control dial to lower header.
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Reel Wrapping Tangled and Weedy Crops.
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Slat reel not delivering crop very good.
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Install pickup reel.
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Incorrect location of reel.
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Place reel well ahead and down. If wrapping occurs at end of reel, install reel end shields.
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Reel speed too fast.
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Slow reel speed to let crop flow into platform.
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| Symptom |
Problem |
Solution |
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Reel Carrying Around Straw.
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Reel speed too fast.
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Slow reel speed so straw will not carry over top of reel. Reel should turn slightly faster than ground speed.
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Reel height too low.
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Raise reel to reduce amount of straw gathered by reel.
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Pickup fingers pitched too much.
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Reduce finger pitch.
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Green Material Will Not Feed from Rigid Cutterbar to Auger.
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Rigid cutterbar is in mid or fully extended position.
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Move rigid cutterbar to rearward position.
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Reel is positioned too high.
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Lower reel or reposition reel lift cylinders.
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Pickup fingers are pitched too much.
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Reduce finger pitch.
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