Install Dry Spreader

  1. CAUTION: Crane or hoist must have a rated lifting capacity of at least 2268 kg (5000 lb.). Verify any additional lifting or connecting devices, such as anchor shackles or clevises, are properly rated for the job.

    Faulty strap lift points or lift straps can allow dry spreader to fall causing severe injury or death to you or others. Inspect strap lifting points and lift straps for wear before attaching and lifting.

    Approximate weight of dry spreader is 1651 kg (3640 lb.) for the 7.38 cu. m (5.64 cu. yd.) (200 cu. ft.) spreader, 1696 kg (3740 lb.) for the 8.46 cu. m (11.06 cu. yd.) (300 cu. ft.) spreader, and 454 kg (1000 lb.) for second product bin insert.

    Position chassis with adequate room around the unit. Make sure that endgate or second product bin insert is properly installed.

  2. IMPORTANT: Lifting tools available as part of conversion bundle. See your John Deere dealer to order lifting tools.

    N88104
    N88104-UN-10MAR10

    A - Dimension

    Attach John Deere lifting device to each corner lift hook inside spreader.



  3. Adjust lifting device per dimension (A) given in table.

    Dry Spreader Body

    Dimension A

    With Second Product Bin

    99.1 cm (39 in.)

    Without Second Product Bin

    109.2 cm (43 in.)

  4. NOTE:

    N116427
    N116427-UN-12MAR15

    A - Spacer Block (2 used)

    B - Rear Mount

    C - Hardware

    Left-hand side shown. Right-hand side similar.

    R4030 and R4038 dry spreader only machines:

    1. Locate spacer blocks (A) in machine storage compartment.

    2. Install spacer blocks to rear mounts (B) using provided hardware (C).

    3. Repeat for other side.



  5. N97504
    N97504-UN-14NOV12

    A - Rubber Mount

    B - Washer

    Install rubber mount (A) and washer (B) at front of chassis on both sides of machine.



  6. Position spreader with mounts located directly over chassis.

  7. CAUTION: DO NOT WELD VEHICLE FRAME! Such welding can lead to fatigue cracking and must be avoided.

    N97030
    N97030-UN-27FEB12

    Rear Mounts (First)

    N97505
    N97505-UN-14NOV12

    Center Mounts (Second)

    N101379
    N101379-UN-26APR13

    Front Mounts (Third)

    A - Shims

    B - Hardware, Rear Mount

    C - Hardware, Center Mount

    D - Hardware, Front Mount

    Attach unit to chassis by loosely installing mounting hardware, starting at the rear, and moving forward. Add shims to rear mount between box and chassis.



  8. Tighten mounting hardware as specified.

    ItemMeasurementSpecification
    Rear Mounts (First)Torque425 N·m (315 lb.-ft.)
    Center Mounts (Second)Torque425 N·m (315 lb.-ft.)
    Front Mounts (Third)Torque425 N·m (315 lb.-ft.)

  9. N100787
    N100787-UN-14NOV12

    N100788
    N100788-UN-14NOV12

    A - CAN Harness Connector

    B - 9-Pin Connector

    C - 23-Pin Connector

    D - Tie Band

    E - CAN Harness

    Locate harness connection points (A, B, and C).



  10. Remove CAN termination resistor from CAN harness connector.

  11. Remove tie band (D).

  12. Disconnect CAN harness (E).

  13. N100789
    N100789-UN-14NOV12

    A - 9-Pin Connector

    B - 23-Pin Connector

    C - CAN Harness Connection

    D - Machine Harness Connection

    E - CAN Termination Resistor

    F - Spreader CAN Harness Connection

    Connect 9- and 23-pin connectors (A and B) to machine.



  14. Connect CAN harness (C) to machine harness (D).

  15. Install previously removed CAN termination resistor (E) to spreader CAN harness (F).

  16. Retain CAN termination resistor as shown and any loose harness with tie bands to prevent damage.

  17. IMPORTANT:

    N101109
    N101109-UN-26APR13

    N101110
    N101110-UN-14NOV12

    Behind Cab - Between Frame Rails

    A - Pressure Line

    B - Return Line

    C - Load Sense Line

    If a threaded connection is tightened too tightly, the fitting or housing into which the fitting is placed could be distorted and an unstoppable leak could occur.

    See HOSE INSTALLATION GUIDE in Specification section for proper hose assembly.

    NOTE: Use thread sealer on all fittings, except O-ring and JIC adapters, O-ring valves and motors, and fittings. When using thread sealer, do not put it on the first three threads of the fitting. Too much on the fitting or on the first three threads will force it into the oil stream where it could damage the system.

    See Metric Face Seal and O-ring Stud End Fitting Torque Chart in the Specifications section of this manual for proper fitting torque values.

    Identify hydraulic lines (A, B, and C) on spreader.



  18. N101113
    N101113-UN-14NOV12

    N101114
    N101114-UN-14NOV12

    A - Pressure Port—M

    B - Return Port—MT

    C - Load Sense Port—BLS

    D - Pressure Line

    E - Load Sense Line

    F - Return Line

    Remove and retain caps from ports (A—C).



  19. Install pressure line (D) to M port.

  20. Install load sense line (E) to BLS port.

  21. Install return line (F) to MT port.

  22. Tighten all connections to specification.

    NOTE: After starting unit, running spinners and conveyor(s), check hydraulic oil level in reservoir, fill as necessary.

  23. NOTE: Lights and brackets are factory installed in tilted position. Assembler must adjust both brackets so perpendicular to unit.

    N101191
    N101191-UN-13DEC12

    N101192
    N101192-UN-14NOV12

    A - Hardware

    B - Correct Position

    Remove hardware (A) and adjust bracket to correct position (B).



  24. Reinstall hardware.

  25. N101122
    N101122-UN-14NOV12

    A - Cap Screw, 4 Used

    B - Nut, 4 Used

    C - Boom Cradle

    Remove and retain cap screws (A), nuts (B), and boom cradle (C). Repeat for opposite side.



  26. N104339
    N104339-UN-10JUN13

    N104340
    N104340-UN-10JUN13

    N104341
    N104341-UN-10JUN13

    A - Cap Screw

    B - Mirror Arm

    C - Socket Head Screw and Washer, 2 used

    D - Mirror Arm Extension

    E - Mirror

    F - Screw, 2 used

    G - Knob

    Remove and retain cap screws (A).



  27. Install mirror arm (B) as shown. Retain with supplied socket head screws and washers (C).

  28. Install mirror arm extension (D) to mirror arm.

  29. Install mirror (E) to mirror arm extension.

  30. Adjust mirror for desired visibility.

  31. Tighten screws (F) and knob (G) to retain mirror in desired position.

  32. N118273
    N118273-UN-23JUN15

    A - Left-Hand Mirror Support

    B - M8 Lock Nut (4 used)

    C - Mirror

    D - Screws

    Install left-hand mirror support (A) to handrail using M8 U-bolts and nuts (B).



  33. Install left-hand mirror (C).

  34. Adjust mirror for desired visibility.

  35. Tighten screws (D) to retain mirror in desired position.

  36. Follow reverse order to remove dry spreader.

  37. Refer to Spreadstar Section to operate and calibrate Dry Spreader.

    NOTE: Before first-time use download Dry Rate Controller Spreadstar software through Software Delivery System (See your John Deere dealer).

CS12167,000080B-19-20150623