OMKK25455

Remove Liquid System

NOTE: This procedure contains steps pertaining to the removal of optional equipment (such as foam marker) for this machine. Ignore steps that involve equipment not installed on your machine.

Clean vehicle, empty solution tank, and rinse solution system. Drain rinse tank and direct injection tanks (if equipped). (See Service Spray Equipment Safely in this instruction.)
Raise center frame to highest position.
Fold booms out slightly to clear hand rail and cradles during removal.
Shut off engine and remove key.
N104347-UN-03JUL13

A - Lift Cylinder Stops

B - Lift Cylinders

C - Pin (8 used)

Install lift cylinder stops (A) to lift cylinders (B), as shown. Retain with pins (C).

NOTE:

N104348-UN-03JUL13

A - Safety Chain

Left-hand side shown, right-hand side similar.
Leave safety chains installed during storage period to prevent movement due to hydraulic leak down.

Install safety chains (A) to boom as shown.

N100872-UN-19JUL13

A - Hydraulic Reservoir Cap

Remove hydraulic reservoir cap (A) and use a vacuum pump on the reservoir before disconnecting hydraulic lines.

N110838-UN-20MAR14

Suction Hose

N110839-UN-20MAR14

Suction Hose—EU Conversion Bundle Installed

A - Flange Clamps

B - Suction Hose

Remove flange clamps (A) and suction hose (B).

NOTE: Caps and plugs are supplied in the dry box bundle. If dry box bundle is not ordered then user must acquire the needed caps and plugs.

Install caps over both openings left by fill hose removal.
IMPORTANT: Label all hydraulic hoses before disconnecting to ensure they are connected to the correct port during installation of wet system.
Case drain hose located near frame rail is a low pressure hose. Load sense hose located in valve block is a high pressure hose.

Damage to hydraulic system can occur if hoses are not installed correctly.

N100924-UN-02NOV12

A - Hydraulic Hoses

Remove and plug four hydraulic hoses (A) from valve on underside of sprayer. Install caps on hydraulic ports.

NOTE: Retain hydraulic hoses in a safe location to prevent damage during removal.

CAUTION:

N101631-UN-07JAN13

A - Drain Valve

On board air system is charged at 689 - 896 kPa (8.9 bar) (100 - 130 psi). To avoid injury to yourself or others, wear safety goggles and gloves and be sure that others are clear of area before relieving on board air pressure system.

Relieve air pressure by opening drain valve (A).

N100878-UN-30OCT12

A - Air Tube

B - Fitting

Disconnect foamer air tube (A) from air tank and install a plug in fitting (B) (if equipped).

N116113-UN-25FEB15

A - Boom Air Purge Line

B - Elbow Fitting

C - T-fitting

D - Fitting

Locate boom air purge supply line (A) (above rear axle on left side of machine).

Disconnect air bag supply line elbow (B) from T-fitting (C).
Disconnect T-fitting (C) from fitting (D).
Connect elbow fitting (B) to fitting (D).
Remove tie bands attaching to boom air purge supply line other lines.
Tie band line to solution system where it will not be damaged.
N100881-UN-30OCT12

A - 30-Pin Connector

B - 9-Pin Connector

C - Electrical Connector

D - Electrical Connector

Disconnect electrical connectors (A—D). Retain CAN terminator from connector (D).

NOTE: Caps are included in drybox bundle. If drybox bundle has not been ordered then caps must be acquired by the user.

Install caps on electrical connectors.
N100931-UN-31OCT12

A - Mid-Body Light Bracket Assembly

B - Fill Station Light

Remove and retain mid-body light bracket assembly (A) and fill station light (B).

CAUTION:

N100978-UN-01NOV12

N100979-UN-19JUL13

Lifting Points at Front of Liquid System (Poly)

N102740-UN-19JUL13

Lifting Points at Front of Liquid System (Stainless)

A - Lift Bar

B - Rear Support Bar

C - Front Lift Points

D - Lifting Straps

Crane or hoist must have a rated lifting capacity of at least 4536 kg (10,000 lbs.) to remove liquid system from machine. Verify any additional lifting or connecting devices, such as anchor shackles or clevises, are properly rated for the job.
Faulty tank strap lift points or lift straps may allow liquid system to fall during removal and cause severe injury or death to you or others. Inspect tank strap lifting points and lift straps for wear before attaching and lifting.

NOTE: In order to remove liquid system from machine, the crane or hoist must be able to lift liquid system at least 76.2 cm (30 in.). Verify that there is sufficient clearance above liquid system.
Use ONLY John Deere lift bar approved for this machine.

To maintain proper control of lift bar and load balance, lifting straps or chains MUST be approximately 102 cm (40 in.) long in front and 97 cm (38 in.) long in back (Poly tank only).

Verify lifting straps or chains are NOT twisted when installed.

Attach lift bar (A) to rear support bar (B) and front lift points (C) with properly rated lifting straps or chains (D).

NOTE:

N101015-UN-05NOV12

A - Boom

B - Solution Skid

C - Chain

Chain is used to prevent boom from accidentally swinging out during removal of liquid system.
Leave chain in place during storage period to prevent boom movement due to hydraulic leak down.

Secure boom (A) to solution skid (B) with chain (C).

NOTE: Some parts removed for clarity.

N100995-UN-02NOV12

Right Side Shown

A - M20 x 180 Cap Screws, Washers, and Lock Nuts

B - M20 x 100 Cap Screws, Spacers, and Lock Nuts

C - M20 x 150 Cap Screw, Washers, and Lock Nuts

Remove liquid system mounting hardware (A—C) from both sides of sprayer.

CAUTION: Liquid system may become imbalanced during removal and cause severe injury or death to you or others. Adjust lift bar to correct dimension (B) to balance load.

N101095
N101095-UN-07NOV12

A - Lift Bar

B - Dimension, Lift Bar Adjustment

Adjust lift bar (A) to correct dimension (B).

4030 Lift Bar Adjustment Without DI

4030 Lift Bar Adjustment With DI

Boom Size

Dimension (B)

Boom Size

Dimension (B)

27.4 m (90 ft.)

873.4 mm (34.38 in.)

27.4 m (90 ft.)

826.9 mm (32.55 in.)

30.5 m (100 ft.)

908.9 mm (35.78 in.)

30.5 m (100 ft.)

862.87 mm (33.97 in.)

36.6 m (120 ft.)

1258.9 mm (49.56 in.)

36.6 m (120 ft.)

1241.4 mm (48.87 in.)

Dry Spreader

(See New Leader installation instructions.)

Dry Spreader

(See New Leader installation instructions.)

4030 POLY TANK Lift Bar Adjustment Without DI

4030 POLY TANK Lift Bar Adjustment With DI

Boom Size

Dimension (B)

Boom Size

Dimension (B)

27.4 m (90 ft.)

850.6 mm (33.48 in.)

27.4 m (90 ft.)

794.7 mm (31.28 in.)

30.5 m (100 ft.)

887.7 mm (34.94 in.)

30.5 m (100 ft.)

829.9 mm (32.67 in.)

36.6 m (120 ft.)

1253.1 mm (49.33 in.)

36.6 m (120 ft.)

1221.2 mm (48.07 in.)

Dry Spreader

(See New Leader installation instructions.)

Dry Spreader

(See New Leader installation instructions.)

4038 Lift Bar Adjustment Without DI

4038 Lift Bar Adjustment With DI

Boom Size

Dimension (B)

Boom Size

Dimension (B)

27.4 m (90 ft.)

891.4 mm (35.09 in.)

27.4 m (90 ft.)

844.4 mm (33.24 in.)

30.5 m (100 ft.)

925.1 mm (36.42 in.)

30.5 m (100 ft.)

876.1 mm (34.49 in.)

36.6 m (120 ft.)

1274.6 mm (50.18 in.)

36.6 m (120 ft.)

1248.9 mm (49.16 in.)

Dry Spreader

(See New Leader installation instructions.)

Dry Spreader

(See New Leader installation instructions.)

R4045 Lift Bar Adjustment Without DI

R4045 Lift Bar Adjustment With DI

Boom Size

Dimension (B)

Boom Size

Dimension (B)

27.4 m (90 ft.)

904.6 mm (35.62 in.)

27.4 m (90 ft.)

844.8 mm (33.25 in.)

30.5 m (100 ft.)

937.1 mm (36.89 in.)

30.5 m (100 ft.)

877.9 mm (34.56 in.)

36.6 m (120 ft.)

1279.6 mm (50.37 in.)

36.6 m (120 ft.)

1200.9 mm (47.27 in.)

Dry Spreader

(See New Leader installation instructions.)

Dry Spreader

(See New Leader installation instructions.)

IMPORTANT: Verify that liquid system will lift freely from chassis before removal to prevent machine damage.

Raise liquid system from chassis.

NOTE: Once removed, liquid system can be set on rear of platform with front blocked up to provide room for solution pump.
Drive sprayer out from under suspended liquid system.
Lower liquid system on to suitable storage stand or cart.

OUO6092,0000949-19-20150313