Checking Spark Plug

CAUTION: Touching hot surfaces can burn skin. The engine, components, and fluids will be hot if the engine has been running. Allow the engine to cool before servicing or working near the engine and components.

  1. Park the machine safely. (See Parking Safely in SAFETY.)

  2. Raise and secure cargo box with latch support.

  3. MXAL45712
    MXAL45712-UN-09APR13

    From under cargo box, disconnect spark plug wire (A).



  4. Tilt seats forward.

  5. MXAL45713
    MXAL45713-UN-09APR13

    Remove access panel behind passenger seat (B).



  6. Disconnect spark plug wire (C) behind panel.

  7. Remove spark plug(s) using appropriate spark plug socket.

  8. Inspect spark plug(s) for:

    • Cracked porcelain.
    • Pitted or damaged electrodes.
    • Other wear or damage.

  9. Clean spark plug(s) carefully with a wire brush.

  10. NOTE: In Canada, replace with resistor spark plug only.

    Replace spark plug(s) if necessary.

  11. MXAL45714
    MXAL45714-UN-09APR13

    Check and adjust spark plug gap (F):

    • See SPECIFICATIONS for gap distance.



  12. Install and tighten spark plug(s). Tighten to specification.

    ItemMeasurementSpecification
    Spark PlugTorque12-14 N·m (106-124 lb-in.)

  13. Install spark plug wire(s).

  14. Install access panel.

  15. Lower seat.

  16. Lower the cargo box.

RH75544,00001B6-19-20130408