Replacing Fuel Filter

CAUTION: Fuel vapors are explosive and flammable:

• Do not smoke while handling fuel.
• Keep fuel away from flames or sparks.
• Shut off engine before servicing.
• Cool engine before servicing.
• Work in a well-ventilated area.
• Clean up spilled fuel immediately.

Relieve Fuel Line Pressure

1. Park the vehicle safely. (See Parking Safely in the SAFETY section.)

2. Raise bucket seat, or remove bench seat base.

3. Start and run engine.

4. 
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   Disconnect wiring connector (A) for fuel pump and run until engine quits.

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Remove Old Filter

1. Raise and secure cargo box.

2. CAUTION: Cover connections with a cloth while disconnecting fuel line to avoid fuel spray from residual pressure in system.

   IMPORTANT: Do not pry the plastic clip out from the fuel line quick connect end. Push the closed end of the plastic clip in toward the fuel line. This spreads out the barbs on the clip and the line can be disconnected.

   
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   Locate the fuel filter (B) at the right front of the engine compartment.

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3. Place a drain pan or cloth under fuel lines to catch any fuel left in lines.

4. Press on release mechanism to disconnect fuel line couplers (C) from filter.

5. Remove push fasteners on top (D) and bottom holding fuel filter to frame.

Install New Filter

IMPORTANT: Incorrect installation of fuel filter may cause engine damage. Install the filter with the arrow pointing in the direction of fuel flow (towards the engine) for proper operation.

1. Install new filter making sure filter arrow (E) is pointed in the direction of fuel flow (towards the engine). Secure filter with push fasteners onto frame.

2. Connect fuel line couplers to new filter, making sure couplers are securely connected.

3. Connect wiring connector for fuel pump.

4. Turn ignition key to the RUN position for several seconds, and turn key off. Check for leaks.

5. Return or install seat.

6. Lower the cargo box.