Replacing Fuel Filter

CAUTION: Avoid injury! Fuel vapors are explosive and flammable:

  • Do not smoke while handling fuel.
  • Keep fuel away from flames or sparks.
  • Shut off engine before servicing.
  • Cool engine before servicing.
  • Work in a well-ventilated area.
  • Clean up spilled fuel immediately.


Relieve Fuel Line Pressure

  1. Park the machine safely. (See Parking Safely in SAFETY.)

  2. Raise seats.

  3. Remove left side panel. (See Removing and Installing Side Panels in SERVICE MISCELLANEOUS.)

  4. Start and run engine.

  5. MXT016438
    MXT016438-UN-11NOV15

    Disconnect wiring connector (A) for fuel pump and run until engine quits.



Remove Old Filter

  1. Raise and secure cargo box with latch support.

  2. CAUTION: Avoid injury! To avoid fuel spray from residual pressure in system, cover connections with a cloth while disconnecting fuel line.

    IMPORTANT: Avoid damage! Do not pry the plastic clip out from the fuel line quick connect end. Push the closed end of the plastic clip in toward the fuel line and disconnect the line.

    MXT016439
    MXT016439-UN-11NOV15

    Locate the fuel filter (A) mounted to the frame behind the drivers seat.


  3. To catch any fuel left in lines, place a drain pan or cloth under fuel lines.

  4. To disconnect fuel line couplers (B) from filter, press release mechanisms.

  5. Remove two self-tapping screws (C) holding fuel filter to frame.


Install New Filter

IMPORTANT: Avoid damage! Incorrect installation of fuel filter can cause engine damage. Install the filter with the arrow pointing in the direction of fuel flow (towards the engine) for proper operation.

  1. Install new filter making sure filter arrow (D) is pointed in the direction of fuel flow (towards the engine). Secure filter onto frame with two self-tapping screws.

  2. Connect fuel line couplers to new filter, making sure that couplers are securely connected.

  3. Connect wiring connector for fuel pump.

  4. Turn ignition key to the RUN position for several seconds. Turn key off and check for leaks.

  5. Install left side panel.

  6. Lower seats.

  7. Lower cargo box.

OUMX068,0000ECF-19-20151113