Service Interval Chart
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IMPORTANT: Recommended service intervals are for average conditions. Service MORE OFTEN if your machine is operated under adverse conditions. For quick reference, a 10 hour/daily check list and recommended filters and fluids decal is located on the inside of the hydro module door. Service required during the break-in period should be previously performed. (See Break-In Period section.) Perform all services described at the hourly intervals indicated on the following pages. |
OUO6043,000144D -19-22MAR06-1/5 |
| INTERVAL | ||||||||||
| SERVICE | Every Basket | 10 Hrs | 50 Hrs | 100 Hrs | 250 Hrs | 400 Hrs | Every Year | 600 Hrs | Every 2 Years | 2000 Hrs |
| Check and clean doffer, drums, inside of suction doors and moistener column if required. | · | |||||||||
| Check for cotton build-up on engine and fan hoods. Clean as required to prevent damage. | · | |||||||||
| Check oil levels (engine, hydraulic/hydrostatic). | · | |||||||||
| Check fuel filters. Drain and clean if necessary. | · | |||||||||
| Check unit gear case oil level. | · | |||||||||
| Check coolant level and overflow hoses. | · | |||||||||
| Clean rotary screen and cooling cores. | · | |||||||||
| Clean primary cab recirculating filter-If operating in dusty conditions. | · | |||||||||
| Clean cab fresh air filter-if operating in dusty conditions. | · | |||||||||
| Lubricate picker bars, sun gears, upper gear train and cam tracks. Use onboard lubrication system. | · | |||||||||
| Lubricate telescoping shaft on unit driveshafts. | · | |||||||||
| Clean moistener strainer and nozzles. | · | |||||||||
| Clean around doffers, moistener columns, suction doors, unit drums, bottoms and behind picker bars. | · | |||||||||
| Check basket, brush bar, door sensors, lower basket, extension and auger gear train | · | |||||||||
| Lubricate unit lift rockshaft bearings. | · | |||||||||
| Check basket conveyor and door chain tension. | · | |||||||||
| Clean lint and trash from engine, alternator screen, cotton fan rotor, hydro module, transmission, lower plant shields, and cab inlet air screen. | · | |||||||||
OUO6043,000144D -19-22MAR06-2/5 |
| Interval | ||||||||||
| Service | Every Basket | 10 Hrs | 50 Hrs | 100 Hrs | 250 Hrs | 400 Hrs | Every Year | 600 Hrs | Every 2 Years | 2000 Hrs |
| Clean lint from starter area. | · | |||||||||
| Visually inspect all tires. | · | |||||||||
| Check cutter knives for missing or damaged knives. | · | |||||||||
| Check front feeder fingers for missing or damaged fingers. | · | |||||||||
| Check rear feeder fingers for missing or damaged fingers. | · | |||||||||
| Clean cab fresh air filter-Normal Conditions. | · | |||||||||
| Reset digital tachometer. | · | |||||||||
| Lubricate lower doffer bearing. | · | |||||||||
| Lubricate rod end of unit lift cylinder. | · | |||||||||
| Lubricate unit lift pivots. | · | |||||||||
| Check hydraulic pump drive belt tension. | · | |||||||||
| Change row unit gear case oil. (First 50 hours of operation ONLY.) | · | |||||||||
OUO6043,000144D -19-22MAR06-3/5 |
| INTERVAL | ||||||||||
| SERVICE | Every Basket | 10 Hrs | 50 Hrs | 100 Hrs | 200 Hrs | 250 Hrs | 400 Hrs | Every Year | Every 2 Years | 2000 Hrs |
| Lubricate front and rear crosses of unit drive universal joints. | · | |||||||||
| Lubricate universal joints and shafts on unit drive cross shafts. | · | |||||||||
| Lubricate final drive axle bearings. | · | |||||||||
| Lubricate hydrostatic universal joint. | · | |||||||||
| Lubricate final drive axle couplers. | · | |||||||||
| Lubricate unit support frame rollers. | · | |||||||||
| Lubricate guide axle spindle, steering cylinder and tie rods. | · | |||||||||
| Tighten steering knee cap screws | · | |||||||||
| Tighten wheel hardware and check tire pressures. | · | |||||||||
| Clean primary cab recirculating filter-Normal Conditions. | · | |||||||||
| Check transmission fluid level. | · | · | ||||||||
| Change engine oil and filter.a, b | · | |||||||||
| Lubricate turnbuckles. | · | |||||||||
| Replace primary and final fuel filters. | · | |||||||||
| Lubricate engine fan shaft. | · | |||||||||
| Lubricate engine fan shaft idler bearing. | · | |||||||||
| Clean and/or replace lubrication system filters. | · | |||||||||
| Change hydraulic/hydrostatic oil and filters. | · | |||||||||
| Check final drive oil level. | · | |||||||||
| Change transmission oil. | · | |||||||||
| Replace primary and secondary air cleaner elements. | · | |||||||||
| Clean fuel tank vent. | · | |||||||||
| Clean battery connections. | · | |||||||||
| aExtend service interval by 50 percent when using PLUS-50 oil. Example: 250 Hours extends to 375 hours. | ||||||||||
| bChange engine oil and filter after initial 100 hours. | ||||||||||
OUO6043,000144D -19-22MAR06-4/5 |
| INTERVAL | ||||||||||
| SERVICE | Every Basket | 10 Hrs | 50 Hrs | 100 Hrs | 200 Hrs | 250 Hrs | 400 Hrs | Every Year | Every 2 Years | 2000 Hrs |
| Clean/fill doffer bearing housings. | · | |||||||||
| Repack wheel bearings. | · | |||||||||
| Lubricate brake pedal pivots. | · | |||||||||
| Check coolant condition, add coolant conditioner as necessary. | · | |||||||||
| Lubricate unit idler bearings. | · | |||||||||
| Check all drive belts for alignment and tension. | · | |||||||||
| Inspect seat belt. | · | |||||||||
| Change row unit gear case oil. (First 50 hours of operation ONLY.) | · | |||||||||
| Remove and clean cab air inlet panel. | · | |||||||||
| Drain, flush and fill cooling system. | · | |||||||||
| Replace thermostats. | · | |||||||||
| Drain and replace final drive lubricant. | · | |||||||||
| Check engine valve tappet clearance. | · | |||||||||
OUO6043,000144D -19-22MAR06-5/5 |