Replace Module Builder Belt

causym CAUTION: Do not stand directly in module builder during belt replacement. Always stand away from all moving parts and belts. Serious injury or death can occur to you or others. Always turn off machine before entering chamber.

1. Push information button (A).


A-Information Button

N80832

OUO1078,000020E -19-17APR09-1/10


IMPORTANT: Round Module Builder must be locked down to activate this service mode.

2. Rotate selection dial (B) to highlight RMB Service Mode icon (A).

Press confirm button (C).


A-RMB Service Mode
B-Selection Dial
C-Confirm Button

N82411
N82410

OUO1078,000020E -19-17APR09-2/10


3. Press D on tether and place gate in cradle.

N80427

OUO1078,000020E -19-17APR09-3/10


4. Engage hydraulic lock valves (A) for both gate and handler.

5. Return to RMB Service Mode Screen home page.


A-Hydraulic Lock Valves

N84172

Handle Lock Valve

N84173

Gate Lock Valve

OUO1078,000020E -19-17APR09-4/10


IMPORTANT: Round Module Builder must be locked down to activate this service mode.

6. Rotate selection dial (B) to highlight RMB Service Mode icon (A).

Press confirm button (C).


A-RMB Service Mode
B-Selection Dial
C-Confirm Button

N82012
N82410

OUO1078,000020E -19-17APR09-5/10


7. Press A on tether to run module builder until lace on belt is approximately 450 mm (18 in.) behind rockshaft roller.

8. Press C on tether to raise rockshaft to relieve belt tension.

N80428

OUO1078,000020E -19-17APR09-6/10


9. Remove place pin (A) on belt using pliers.

10. Remove staple on replacement belt roll and roll belt out back of machine on FLAT ground.


A-Place Pin

N82414

OUO1078,000020E -19-17APR09-7/10


IMPORTANT: Replacement belt must be installed with tapered end FIRST and rivets facing DOWN.

11. Attach replacement belt to old belt with taper belt end (A), against old belt and rivet heads (B) are facing DOWN.

12. Install place pin through old belt and replacement belt.


A-Tapered End of Belt
B-Rivet Heads

N83564

OUO1078,000020E -19-17APR09-8/10


IMPORTANT: Verify replacement belt tracks in correct location on rockshaft.

13. Press A on tether to run module builder and roll replacement belt into place. Guide old belt out back of machine and have an assistant pull old belt as it comes out of machine.

14. Press A on tether until replacement belt is around module builder and old belt is out.

15. Remove existing pin and attach both replacement belt ends using replacement pin. Discard old belt.

N82412

OUO1078,000020E -19-17APR09-9/10


16. Press D on tether to lower rockshaft and tension belt.

17. Press A on tether to run replacement belt and verify proper belt tracking.

18. Disengage hydraulic lock valves.

19. Exit Service Belts Mode and enter RMB Service Mode.

20. Press C on tether to return module builder to closed position.

21. Place tether in storage position.

N80428

OUO1078,000020E -19-17APR09-10/10