SPRAYSTAR™ Solution Control System

"Fault Code (FC) 110 Check Wiring"

Intermittent code 110

Turn ignition key off, then on again. If code goes away, resume operation. If problem persists, go to next system check.

Intermittent wiring connection.

Check all CAN wiring connectors and reconnect.

Inspect connectors for damage and repair.

Missing terminator

Verify terminators are installed.

Bad terminator

See your John Deere dealer.

Fault Code (FC) 110 or (FC) 020. Monitor/Controller disconnected.

Blown fuse.

Check fuses to CCU.

SPRAYSTAR is a trademark of Deere & Company.

NXH8,M68440,L5 -19-10JUL98-1/12

Zero pressure with spray system operating

Solution tank empty.

Fill tank with solution. Check tank for leaks or damage.

Solution control valves set incorrectly.

Set valves correctly. (See SETTING SPRAY ON PRESSURE in SPRAYSTAR ™ section.)

Solution pump is not primed.

Prime solution pump. (See PRIMING SOLUTION PUMP in Wet System section.)

Pressure sensor inoperative.

See your John Deere dealer.

Solution tank valve closed.

Open.

Pump suction in-line strainer plugged.

Remove, clean and install strainer.

Boom strainer plugged.

Remove, clean and install strainer.

Plugged solution lines.

Unplug and flush.

Solution pump impeller clogged.

Separate pump housing and clean impeller.

Nut on solution pump impeller came off.

Install solution pump impeller nut.

Solution pump failure.

See your John Deere dealer.

Low or no hydraulic oil.

Fill hydraulic reservoir to center of sight tube.

Shaft between solenoid pump and hydraulic motor faulty.

See your John Deere dealer.

Hydraulic motor faulty.

See your John Deere dealer.

Hoses between reservoir, hydraulic pump priority valve, proportional valve assembly, and motor faulty.

See your John Deere dealer.

Proportional valve assembly faulty.

See your John Deere dealer.

Hydraulic pump faulty.

See your John Deere dealer.

SPRAYSTAR is a trademark of Deere & Company.

NXH8,M68440,L5 -19-10JUL98-2/12

Priority valve faulty.

See your John Deere dealer.

Spraying in third speed range.

Shift to first or second speed range.

Solution pump bleed line plugged.

Unplug pump bleed line.

Solution pump bleed line kinked or forms traps.

Unkink bleed line.

Dirty or plugged flowmeter.

Remove, clean and install flowmeter.

Solution pump fuse faulty.

Replace fuse.

Proportional valve electrical connection faulty.

Clean, replace or repair connection.

Suction line plugged or collapsed.

Clean or replace suction line.

Hydraulic shuttle valve faulty.

Replace or repair shuttle valve.

Check valve in hydraulic load sense line stuck open.

See your John Deere dealer.

NXH8,M68440,L5 -19-10JUL98-3/12

Low pressure reading.

Low engine rpm.

Operate engine at 2600 rpm.

Nozzle tips worn.

Replace nozzle tips with new tips properly calibrated for current application.

SPRAYSTAR ™ not programmed properly.

Setup SPRAYSTAR ™ . (See SETUP SPRAYSTAR ™ in SPRAYSTAR ™ Section).

Pressure line leaking.

Repair or replace pressure line as necessary.

Pump suction strainer clogged.

Remove, clean and install strainer.

Suction line partially blocked or collapsed.

Clean, repair or replace suction line as necessary.

Air leak in suction line.

Repair or replace suction line.

Solution pump shaft seal(s) leaking.

See your John Deere dealer.

Solution pump impeller clogged.

Separate pump housing. Remove and clean impeller.

Pressure sensor faulty.

See your John Deere dealer.

SPRAYSTAR ™ Display or CCU/SRC faulty.

See your John Deere dealer.

Low or no hydraulic oil.

Fill hydraulic reservoir to center of sight tube.

Shaft between solution pump and hydraulic motor faulty.

See your John Deere dealer.

Hydraulic motor faulty.

See your John Deere dealer.

Hoses between reservoir, hydraulic pump priority valve, proportional valve assembly, and motor faulty.

See your John Deere dealer.

Proportional valve faulty.

See your John Deere dealer.

Hydraulic pump faulty.

See your John Deere dealer.

SPRAYSTAR is a trademark of Deere & Company.

NXH8,M68440,L5 -19-10JUL98-4/12

Hydraulic shuttle valve faulty.

See your John Deere dealer.

Priority valve faulty.

See your John Deere dealer.

Check valve in hydraulic load sense line stuck open.

See your John Deere dealer.

High pressure reading during spraying operation

Boom supply hoses partially or completely plugged.

Clean out hoses.

Boom in-line strainers (if equipped) partially or completely plugged.

Clean strainers.

Spray nozzles plugged.

Clean and inspect nozzles. Check orifices and calibration of nozzles. Replace nozzles as necessary.

Boom shut-off valves faulty.

See your John Deere dealer.

Pressure sensor faulty.

See your John Deere dealer.

SPRAYSTAR ™ not programmed properly.

Setup SPRAYSTAR ™ . (See SETUP SPRAYSTAR ™ in Section 25).

SPRAYSTAR ™ Display faulty.

See your John Deere dealer.

Faulty proportional valve assembly.

See your John Deere dealer.

Dirty or faulty flowmeter.

Clean, repair or replace flowmeter as needed.

High/low flow valve in wrong position.

Turn high/low valve to correct position. (See APPLYING LOW APPLICATION RATES in Wet System section.)

Incorrect Sprayer Response min/max setting.

Enter correct min/max setting in SPRAYSTAR ™ display. (See SETTING SPRAYER RESPONSE in SPRAYSTAR ™ section.)

Minimum pressure set too high.

Lower minimum pressure setting.

SPRAYSTAR is a trademark of Deere & Company.

NXH8,M68440,L5 -19-10JUL98-5/12

Pressure reading varies or is erratic

High/low flow valve in wrong position.

Turn high/low valve to correct position. (See APPLYING LOW APPLICATION RATES in Wet System section.)

Incorrect Sprayer Response min/max value in controller adjust.

Enter correct min/max setting in SPRAYSTAR ™ display. (See SETTING SPRAYER RESPONSE in SPRAYSTAR ™ section.)

Boom charge not on when it should be.

Set boom charge correctly.

Inadequate solution supply in tank.

Fill solution tank.

Solution contains heavy solids (poor mixture).

Check engine and pump speed. Check agitation line and valves. Be sure agitation jets are not clogged.

Spray nozzles plugged.

Clean and inspect nozzles. Check orifices and calibration of nozzles. Replace nozzle(s) as needed.

Boom supply hoses to booms partially plugged or collapsed.

Remove and inspect solution hoses to booms. Clean or replace hoses as necessary.

Boom section shut-off valve(s) faulty.

See your John Deere dealer.

Pressure sensor faulty.

See your John Deere dealer.

Faulty proportional valve assembly.

See your John Deere dealer.

Air trapped in solution system.

Loosen lines and operate pump to release trapped air.

Suction strainer partially clogged.

Clean suction strainer.

SPRAYSTAR is a trademark of Deere & Company.

NXH8,M68440,L5 -19-10JUL98-6/12

Application rate varies or is erratic.

High/low flow valve in wrong position.

Turn high/low valve to correct position. (See APPLYING LOW APPLICATION RATES in Wet System section.)

Incorrect sprayer response min/max valve in controller adjust.

Enter correct min/max setting in SPRAYSTAR ™ display. (See SETTING SPRAYER RESPONSE in SPRAYSTAR ™ section.)

Boom charge not on when it should be.

Set boom charge correctly.

Inadequate solution supply in tank.

Fill solution tank.

Solution contains heavy solids (poor mixture).

Check engine and pump speed. Check agitation line and valves. Be sure agitation jets are not clogged.

Spray nozzles plugged.

Clean and inspect nozzles. Check orifices and calibration of nozzles. Replace nozzle(s) as needed.

Solution hoses to booms partially plugged or collapsed.

Remove and inspect solution hoses to booms. Clean or replace hoses as necessary.

Boom section shut-off valve(s) faulty.

Repair or replace boom section shut-off valve(s).

Pressure sensor faulty.

See your John Deere dealer.

Faulty proportional valve assembly.

Repair or replace.

Pressure reading at the pressure sensor when there should not be any

Pressure sensor not calibrated correctly.

"Zero-out" pressure sensor. (See Calibrating Pressure Sensor in SPRAYSTAR ™ section.)

Faulty proportional valve assembly.

See your John Deere dealer.

Pressure sensor leaks solution.

Solution leaking from pressure sensor connection.

Tighten connection and/or apply sealant.

SPRAYSTAR is a trademark of Deere & Company.

NXH8,M68440,L5 -19-10JUL98-7/12

Will not maintain 827-1103 kPa (8.2-11 bar) (120-150 psi) "dead head" pressure.

Faulty solution pump.

Repair or replace solution pump.

Hydraulic standby pressure set too low.

Set standby pressure to 1724 kPa (17.2 bar) (250 psi) or see your John Deere dealer.

Faulty proportional valve.

Replace proportional valve.

Dirty or plugged suction strainer.

Clean suction strainer.

Faulty priority valve.

See your John Deere dealer.

Faulty hydraulic pump.

See your John Deere dealer.

Worn impeller in solution pump.

Replace impeller or see your John Deere dealer.

"Speed" indicates "0"

Wiring to speed sensor or radar disconnected.

Connect wiring.

Speed sensor connector pins corroded.

Clean connector.

Speed sensor misadjusted.

See your John Deere dealer.

Wheel speed calibration or radar calibration in SPRAYSTAR ™ incorrectly set.

Calibrate wheel speed sensor. (See CALIBRATING WHEEL SPEED SENSOR SPRAYSTAR ™ section.)

Bad ground.

Check ground.

SPRAYSTAR is a trademark of Deere & Company.

NXH8,M68440,L5 -19-10JUL98-8/12

"Speed" incorrect

Wheel speed calibration or radar calibration in SPRAYSTAR ™ incorrectly set.

Calibrate wheel speed sensor. (See CALIBRATING WHEEL SPEED SENSOR in SPRAYSTAR ™ section.)

Wheel speed sensor misadjusted.

See your John Deere dealer.

Radar or wheel speed sensor faulty.

See your John Deere dealer.

No radar signal because of tall crop.

Disconnect radar and use wheel speed sensor.

Jumper wire not installed on radar electrical connector when radar is disconnected.

Install jumper wire. (See CALIBRATING WHEEL SPEED SENSOR in SPRAYSTAR ™ section.)

Bad ground.

Check ground.

Tank volume does not count down.

Spray not discharging from nozzles.

Refer to No Discharge from Nozzles symptom in this group.

Flowmeter wiring harness disconnected.

Connect flowmeter wiring harness connector.

Flowmeter wiring harness damaged.

Repair or replace wiring harness.

Flowmeter connector pins corroded.

Clean connector.

Flowmeter plugged or dirty.

Clean flowmeter.

Flowmeter faulty.

See your John Deere dealer.

Flowmeter installed backwards.

Remove and install flowmeter correctly. (Arrow located on flowmeter body indicates direction of flow.)

Speed sensor faulty.

See "Speed" indicates "0" in this section.

Flowmeter calibration valve incorrectly entered in SPRAYSTAR ™ display.

Enter correct calibration information in SPRAYSTAR ™ display. (See SETTING FLOWMETER CALIBRATION NUMBER in SPRAYSTAR ™ section.)

SPRAYSTAR is a trademark of Deere & Company.

NXH8,M68440,L5 -19-10JUL98-9/12

Tank volume count down is incorrect.

Flowmeter partially plugged or dirty.

Repair air leak.

Air leak in suction side of pump.

Disassemble, clean and assemble flowmeter.

Flowmeter sensor not aligned properly.

Align sensor properly. (See CLEAN FLOWMETER in Lubrication and Maintenance section.)

Flowmeter connector pins corroded.

Clean connector.

Flowmeter wiring harness damaged.

Repair or replace wiring harness.

Flowmeter faulty.

See your John Deere dealer.

Solution contains heavy solids (chemicals not properly mixed with the water).

Refer to Solution Contains Heavy Solids symptom in this group.

Flowmeter calibration value incorrectly entered in SPRAYSTAR ™ display.

Enter correct calibration information in SPRAYSTAR ™ display. (See SETTING FLOWMETER CALIBRATION NUMBER in SPRAYSTAR ™ section).

Speed sensor faulty.

See "Speed Indicates" 0 in this section.

SPRAYSTAR is a trademark of Deere & Company.

NXH8,M68440,L5 -19-10JUL98-10/12

Application rates and acre counter are incorrect in job summaries.

Check if spray discharges from nozzles.

Refer to No Discharge from Nozzles symptom in this group.

Spray on pressure too high causing over application.

Decrease spray on pressure setting in SPRAYSTAR ™ display. (SEE SETTING SPRAY ON PRESSURE in SPRAYSTAR ™ section). Choose different nozzles for higher pressure setting at same speed.

Wheel speed and radar calibration information incorrectly entered in SPRAYSTAR ™ display.

Enter correct calibration information in SPRAYSTAR ™ display. (See Setting Flowmeter Calibration Number in SPRAYSTAR ™ section.)

Improper data entered in SPRAYSTAR ™ boom setup.

Enter proper data for boom setup. (See SETUP SPRAYSTAR ™ Section).

Excessive spray overlap.

Adjust spraying to keep spray overlap to a minimum.

Large gap between sprayer passes.

Adjust spraying to minimize gaps.

Left front wheel spinning causing wheel speed sensor to give improper speed.

Recalibrate wheel speed sensor or switch to radar in muddy or hilly conditions.

Radar picking up signal for tall crops.

Switch to wheel speed sensor in tall crops.

SPRAYSTAR is a trademark of Deere & Company.

NXH8,M68440,L5 -19-10JUL98-11/12

Solution contains heavy solids (inadequate mixing of chemicals)

Incorrect engine rpm.

Run engine at 2600 rpm.

Agitation valves closed or do not open adequately.

Open agitation valve as necessary.

Agitation nozzles plugged.

Unplug agitation nozzles.

Improper mixing method as tank is filled.

Mix chemicals properly. (See chemical label.)

Pump not running at specified rpm.

Check hydraulic flow to hydraulic motor on pump.

Agitation nozzles installed backwards.

Install agitation nozzles correctly.

Spray off pressure not set high enough for proper agitation.

Increase spray off pressure setting.

Faulty agitation nozzles.

Replace agitation nozzles.

Pump not primed.

Air in pump.

Allow solution to fill pump and push air out before running pump.

Suction strainer plugged.

Clean suction strainer.

Solution control valves improperly set.

Set valves correctly.

Pump bleed line kinked or forms a trap.

Route bleed line so it goes directly upward from pump to solution tank.

Pump bleed line partially or entirely plugged.

Clean or blow out pump bleed line.

NXH8,M68440,L5 -19-10JUL98-12/12