23-Row Wing Fold Hydraulic System

N88535
N88535-UN-20MAY10

A - Outer Wing Fold Valve

B - Center Flow Divider Manifold


The following schematics illustrate the six system states of the outer wing fold valve (A) during unfolding and folding. The 23-row wing fold hydraulic system uses two outer wing fold valves, one on each outer wing. The following schematics only show the outer wing fold valve and not the center flow divider manifold (B).

N88528
N88528-UN-25MAY10

Wing Fold Hydraulic System Components

Legend

Component

Description

A

SV1 Valve Cartridge

Normally OPEN valve. Should receive 12V once switch closes.

B

SV2 Valve Cartridge

Normally CLOSED valve. Should receive 12V once switch closes.

C

Counter Balance Valve Cartridge (CB1)

Three circuits through the valve

1. Opens via pilot pressure at point 6—allows oil to flow out port R.

2. Opens via pressure greater than 17 237 kPa (172 bar) (2500 psi) from port R at point 7.

3. Directional flow check valve always allows oil to flow from port T towards port R from point 8 to point 7.

D

PSI Valve Cartridge

Pressure activated valve. Normally closed. Opens when pressure at point 1 reaches 15 168 kPa (151.6 bar) (2200 psi).

E

Port P (Pressure from Tractor)

To main frame splitter valve, pressure side.

F

Port H

To base end of outer wing fold cylinder.

G

Port R

To rod end of outer wing fold cylinder.

H

Port 2

To rod end of front fold wing cylinder.

I

Port T (Return to Tractor)

Return to tractor via junction with other machine return lines.

J

Oil to base end of front fold wing cylinder

Teed external of valve at port P.

K

Outer Wing Fold Valve

One valve per front fold wing.

L

Cylinder

Front Fold Wing

M

Cylinder

Outer Wing Fold

  1. NOTE: With all unfolding procedures, the inner wing will be fully unfolded first.

    Unfolding, Switch OFF

    N88529
    N88529-UN-25MAY10

     

    Component Status

    Legend

    A

    B

    C

    D

    E

    F

    G

    H

    I

    J

    K

    L

    M

     

    System State

    SV1 normally open

    SV2 normally closed

    CB1

    PS1

    Port P (Pressure from Tractor)

    Port H

    Port R

    Port 2

    Port T (Return to Tractor)

    Base End Front Folding Wing Cylinder

    Outer Wing Fold Valve

    Front Fold Wing Cylinder

    Outer Wing Fold Cylinder

    Machine Movement

    Unfolding, switch off

    Open

    Closed

    Open via pilot pressure at point 6, allowing oil flow from point 7 to 8

    Closed, no flow through

    Pressure oil from main frame splitter

    Oil flow from port P, through SV1, to base end of outer wing fold cylinder

    Oil from rod end outer wing fold cylinder

    No flow, SV2 closed

    Oil from port R through CB1

    No flow, no path from rod end

       

    Outer wing unfolding and front fold wing stationary



  2. Unfolding, Switch On, Front Fold Cylinder Extending

    N88530
    N88530-UN-25MAY10

     

    Component Status

    Legend

    A

    B

    C

    D

    E

    F

    G

    H

    I

    J

    K

    L

    M

     

    System State

    SV1 normally open

    SV2 normally closed

    CB1

    PS1

    Port P (Pressure from Tractor)

    Port H

    Port R

    Port 2

    Port T (Return to Tractor)

    Base End Front Folding Wing Cylinder

    Outer Wing Fold Valve

    Front Fold Wing Cylinder

    Outer Wing Fold Cylinder

    Machine Movement

    Unfolding, switch on, front fold wing cylinder extending

    Closed

    Open

    Closed, no pressure

    Closed, no flow through

    No flow, no oil path

    No flow, no oil path

    No flow, CB1 closed

    Oil flow from rod end of front fold wing cylinder.

    Return oil from port 2 through SV2

    Pressure oil from main frame splitter

       

    Outer wing stops, not completely unfolded and front fold wing completely unfolds



  3. Unfolding, Switch On, Front Fold Wing Cylinder Fully Extended

    N88531
    N88531-UN-25MAY10

     

    Component Status

    Legend

    A

    B

    C

    D

    E

    F

    G

    H

    I

    J

    K

    L

    M

     

    System State

    SV1 normally open

    SV2 normally closed

    CB1

    PS1

    Port P (Pressure from Tractor)

    Port H

    Port R

    Port 2

    Port T (Return to Tractor)

    Base End Front Folding Wing Cylinder

    Outer Wing Fold Valve

    Front Fold Wing Cylinder

    Outer Wing Fold Cylinder

    Machine Movement

    Unfolding, switch on, front fold wing cylinder fully extended

    Closed

    Open

    Open via pilot pressure from PS1

    Open, pressure exceeds 15 168 kPa (151.6 bar) (2200 psi) allowing oil flow from point 1 to 2

    pressure oil from main frame splitter to PS1

    Oil flow from port P, through PS1, to base end of outer wing fold cylinder

    Oil from rod end outer wing fold cylinder

    No flow, cylinder fully extended

    Oil from port R through CB1

    No flow, cylinder fully extended

       

    Outer wing completes unfolding



  4. NOTE: With all folding procedures, the inner wing will fold after front fold wing and outer wing are fully folded.

    Folding, Switch On, Front Fold Wing Cylinder Retracting

    N88532
    N88532-UN-25MAY10

     

    Component Status

    Legend

    A

    B

    C

    D

    E

    F

    G

    H

    I

    J

    K

    L

    M

     

    System State

    SV1 normally open

    SV2 normally closed

    CB1

    PS1

    Port P (Pressure from Tractor)

    Port H

    Port R

    Port 2

    Port T (Return to Tractor)

    Base End Front Folding Wing Cylinder

    Outer Wing Fold Valve

    Front Fold Wing Cylinder

    Outer Wing Fold Cylinder

    Machine Movement

    Folding, switch on, front fold wing cylinder retracting

    Closed, no oil flow from H towards P. (See CB1 in this step.)

    Open

    No oil flow because pressure to retract wing fold cylinder and outer wing fold is greater than the pressure to retract the front fold wing cylinder.

    No flow

     

    Flow from base end of outer wing fold cylinder

    Flow to rod end of outer wing cylinder

    Flow to rod end of front fold wing cylinder

    Flow from tractor

    Flow from returning to main frame splitter

       

    Front fold wing starts and completes folding.

    This movement is controlled by hydraulic flow through the path of least resistance.



  5. Folding, Switch On, Front Fold Wing Cylinder Fully Retracted

    N88533
    N88533-UN-25MAY10

     

    Component Status

    Legend

    A

    B

    C

    D

    E

    F

    G

    H

    I

    J

    K

    L

    M

     

    System State

    SV1 normally open

    SV2 normally closed

    CB1

    PS1

    Port P (Pressure from Tractor)

    Port H

    Port R

    Port 2

    Port T (Return to Tractor)

    Base End Front Folding Wing Cylinder

    Outer Wing Fold Valve

    Front Fold Wing Cylinder

    Outer Wing Fold Cylinder

    Machine Movement

    Folding, switch on, front fold wing cylinder fully retracted

    Oil flow from points 4 to 5 via flow check valve circuit

    Open

    Oil flow from port T toward R from points 8 to 7 through flow check valve circuit

    No flow

    Flow from Port H via flow check valve circuit in SV1

    Flow from base end of outer wing fold cylinder

    Flow to rod end of outer wing cylinder

    No flow, cylinder fully retracted

    Flow from tractor

    No flow, cylinder fully retracted

       

    Outer wing begins folding immediately after full retraction of front fold wing cylinder.



  6. Folding Switch Off, Front Fold Wing Cylinder Fully Retracted

    N88534
    N88534-UN-25MAY10

     

    Component Status

    Legend

    A

    B

    C

    D

    E

    F

    G

    H

    I

    J

    K

    L

    M

     

    System State

    SV1 normally open

    SV2 normally closed

    CB1

    PS1

    Port P (Pressure from Tractor)

    Port H

    Port R

    Port 2

    Port T (Return to Tractor)

    Base End Front Folding Wing Cylinder

    Outer Wing Fold Valve

    Front Fold Wing Cylinder

    Outer Wing Fold Cylinder

    Machine Movement

    Folding, switch off, front fold wing cylinder fully retracted

    Open

    Closed

    Oil flow from port T toward R from points 8 to 7 through flow check valve circuit

    No flow

    Flow from Port H through SV1, returns oil to tractor through center flow divider manifold

    Flow from base end of outer wing fold cylinder

    Flow to rod end of outer wing fold cylinder

    No flow, SV2 closed

    Flow from tractor return line

    No flow, no path from rod end

       

    Outer wing completes folding



OUO6061,0002BB5-19-20100526