Solution Pump Maintenance and Operation Recommendations
Solution Pump Safety Recommendations
Decontaminate Spray Equipment
CAUTION: Decontaminate work area before servicing. Flush, decontaminate,
and drain pump before servicing. Decontamination should be done in
a safe area with water or neutralizing agent, or by means recommended
by manufacturer of chemical last used. Spray materials
may be extremely dangerous. Treat all spray chemicals, solutions,
solution residues, or vapors with great caution. DO NOT take chances.
When in doubt, proceed as though contamination is present.
Keep spray material from contacting skin. If spray material
contacts skin, wash off immediately with clean water and detergent
or follow manufacturer's instructions for chemical last used.
Avoid High-Pressure Fluids
CAUTION: Escaping fluid under pressure can penetrate skin causing
serious injury. Avoid hazard by relieving pressure before
disconnecting hydraulic or other lines. Tighten all connections before
applying pressure.
Search for leaks with a piece of cardboard. Protect hands and
body from high-pressure fluids.
If an accident occurs, see a doctor immediately. Any fluid injected
into skin must be surgically removed within a few hours or gangrene
may result. Doctors unfamiliar with this type of injury should reference
a knowledgeable medical source. Such information is available from
Deere & Company Medical Department in Moline, Illinois, U.S.A.
Avoid Flammable or Explosive Fluids
CAUTION: DO NOT pump flammable or explosive fluids such as gasoline,
fuel oil, and kerosene. ONLY pump solutions compatible with pump components.
Prepare Machine
CAUTION: Remove ignition key before servicing pump.
Maintenance and Operation
Inspect Vent Line

N87475-UN-05MAY10
A - Vent Line
B - Solution Pump
C - Tank Top
IMPORTANT: To prevent pump damage from dry run, vent line MUST
be routed correctly and be free of obstructions so trapped air is
bled from pump chamber.
Periodically verify following:
-
Verify vent line (A) runs on a continuous, upward slope (without
horizontal sections or dips) from pump (B) to tank top (C)
-
Verify continuous stream of solution discharges from vent line
into tank during pump operation. Best time to view discharge stream
is with tank half full. Clean or replace hose as needed
-
Verify hoses and fittings are tight and in good condition
Operate Machine Correctly
IMPORTANT: Chemicals and chemical residue left in the solution
pump for an extended period can be damaging to pump components. Rinse
pump interior with clean rinse water daily and do not let chemical
solution remain in the pump overnight. To prevent pump
damage from dry run, DO NOT operate machine in a way that starves
pump of solution and fills pump chamber with air.
As tank empties, operate machine as follows:
-
Travel slowly over rough terrain to limit sloshing of solution,
which causes pump inlet line to gulp air
-
Shut off pump before tank is empty
Prepare Pump for Storage
Short Term Storage—Flush pump with water or neutralizing
agent (Spray Tank Cleaner, Part No. N305631), or by means recommended
by manufacturer of chemical last used. Drain pump.
Long Term Storage—Follow same procedure as is outlined
for short term storage, then refill pump with 50—50 mix of Spraymaster
Winterizer Fluid, Part No. N305634. DO NOT store pump with chamber
dry.
Solution Pump Operation
IMPORTANT: To avoid high flow solution pump seal damage when
loading:
-
Nurse tank solution level must be above that of the sprayers
pump, or solution pump will not prime leading to seal damage.
-
3 in. hose and fittings must be used (if possible) on the nurse
equipment. The pump cannot pull enough product through smaller hose
to keep itself fully primed at that loading speed and will cause seal
damage.
-
Verify valve on the nurse tank hose is at end of the hose to
prevent pump from cavitating.
Troubleshooting
| Symptom | Problem | Solution |
|
Low discharge
| Pump not primed. |
Inspect vent line.
|
| |
Air leaks in inlet line.
|
Check and reseal inlet
fittings.
|
| |
Blocked or clogged line filter.
|
Inspect strainer and
clear debris from screen.
|
| |
Impeller clogged or blocked.
|
Inspect impeller and
clear obstruction.
|
| |
Impeller eye rubbing on volute (front casing) due to
chemical induced swelling.
|
Inspect impeller. Refer
to machine repair technical manual.
|
| |
Impeller eye rubbing on volute (front casing) due to
pump running dry.
|
Inspect impeller for
black or melted appearance. Reuse or replace impeller, depending on
severity.
|
|
Mechanical seal leak.
| Pump ran dry. |
Replace seal.
|
| |
Mechanical interruption of seal faces due to chemical
solids getting in between seal faces. Leak is usually temporary
|
Replace seal if leak
persists.
|
| |
Seal bellows torn due to chemical causing seal faces
to stick together
|
Replace seal. Flush
pump correctly in future
|
|
Hydraulic motor leak.
| Motor housing socket head screws loose. |
Tighten screws to 20
Nm (15 lb-ft).
|
| |
Oil seal failure.
|
Replace oil seal. Inspect
shaft, bearings and oil “slinger” for damage and replace
as needed.
|
|
|
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