Prepare the Loader (400E Loader)

TS219-UN-23AUG88

1. Avoid crushed oil lines. DO NOT wrap chains around the torque tube. Chains can crush oil lines, making replacement necessary.

   
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   A - Bucket

   B - Shipping Wire

   C - Screw (2 each side)

   D - Brace (1 each side)

   E - Banding

   Remove and discard all the banding (E).

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2. Remove any contents from the bucket (A).

3. Remove the bucket from the pallet.

4. Remove all screws (C) and braces (D) from the loader and shipping pallet.

5. Prevent possible injury. Use a lifting device to remove masts and hood guard. Approximate weight of each mast is 40 kg (88 lb) and hood guard is 19 kg (42 lb).

   Use a lifting device and remove masts and hood guard from the pallet.

6. Remove shipping wires (B) from lift cylinders and pivot cylinders to the ground.

7. 
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   Left-Hand Side Shown

   F - Lifting Strap

   G - Safety Stand (2 used)

   Using lifting straps (F) and an overhead hoist, lift the loader from the pallet.

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8. Prevent possible injury. Position safety stands (G) toward the rear of the loader booms as shown.

   Rest the loader assembly on the ground and safety stands (G).

9. 
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   A - Paint Mask Ring (1 per cylinder)

   Cut paint mask rings (A) off all cylinders.

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10. 
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    A - Right-Hand Side Hook

    B - Bucket Level Indicator Decal

    Ensure decal adhesion. Before applying new decals, clean all dirt, grease, oil, and moisture from application area. Surface must be at least 15°C (60°F) when the decal is applied.

    Apply the indicator decal (B) next to the right-hand side hook (A) as shown. Refer to Safety Signs section for all safety decal locations.

    Clean the area on the bucket where the decal is located.

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11. Remove the paper backing from the decal.

12. Align and press one edge of the decal on the surface as shown.

13. Smooth out air pockets while slowly pressing across the decal to the opposite edge. Ensure complete decal adhesion.