Checking and Adjusting Clutch Pedal Free Play (SyncShuttle™ Transmission)

SERVICE INTERVAL -
  INITIAL - 100 HOURS
  REGULAR - 300 HOURS

 

Straddle Mount and Hi-Crop

1. Measure distance from firewall-to-edge of clutch pedal arm (A).

2. Depress clutch pedal (bold arrow) until resistance is felt and measure same distance. The difference between the recorded measurements is clutch pedal free play. If free play is not within specification, adjust clutch linkage.

Specification

Free Play -Distance 21-25 mm (0.830-0.984 in.)

3. Remove cover (B) and clip pin (D).

4. Loosen jam nut (C).

LV9703
LV12500
LV12501


A-Firewall-to-Edge of Clutch Pedal Arm
B-Cover
C-Jam Nut
D-Clip Pin

OUO1023,0002862 -19-03APR06-1/3

5. Push and hold clutch lever forward until resistance is felt.

6. Rotate clevis (A) in or out until clevis and clutch lever holes align.

7. Move clevis away from clutch lever and rotate clevis counterclockwise 2-1/2 turns.

8. Align clevis with clutch lever and install clip pin.

9. Tighten jam nut and install cover.


A-Clevis

LV9706
LV9707

OUO1023,0002862 -19-03APR06-2/3

Cab and IOOS

NOTE: IOOS shown; cab tractor similar.

Left console panel removed for clarity of photo.

Measure distance from firewall-to-edge of clutch pedal arm (A). Depress clutch pedal (bold arrow) until resistance is felt and measure same distance. The difference between the recorded measurements is clutch pedal free play. If free play is not within specification, adjust clutch linkage.

Specification

Free Play -Distance 21-25 mm (0.830-0.984 in.)

1. Loosen jam nuts (C).

2. Turn turnbuckle (B):

  • Counterclockwise to increase free play
  • Clockwise to decrease free play

3. Tighten jam nuts.


A-Firewall-to-Edge of Clutch Pedal Arm
B-Turnbuckle
C-Jam Nuts

LV9708
LV6536

OUO1023,0002862 -19-03APR06-3/3