Bleed Fuel System

IMPORTANT: Any time the fuel system has been opened up for service (lines disconnected or filters removed), it will be necessary to bleed air from the system.

NOTE: A second person will be needed for the following procedure.

    The fuel system can be bled at two locations:

  • Final Fuel Filter
  • Fuel Injection Pump

Final Fuel Filter

  1. P14536
    P14536-UN-01NOV07

    Right-Hand Side

    P14537
    P14537-UN-01NOV07

    Left-Hand Side

    A - Bleed Vent Screw

    B - Hand Primer

    Open bleed vent screw (A).



  2. Have a second person pump hand primer (B).

  3. When no air bubbles are seen close vent screw.

  4. Pump the hand primer until resistance is felt.

  5. Repeat until no air bubbles flow from vent screw.


Fuel Injection Pump

  1. P15269
    P15269-UN-21FEB08

    6100D, 6110D and 6125D

    P14562
    P14562-UN-01NOV07

    6115D, 6130D and 6140D

    P14537
    P14537-UN-01NOV07

    Right-Hand Side

    A - Fuel Return Line

    B - Hand Primer

    Loosen fuel return line (A) at fuel injection pump.



  2. Have a second person pump hand primer (B).

  3. When no air bubbles are seen tighten fuel return line.

  4. Pump the hand primer until resistance is felt.

  5. Repeat until no air bubbles flow from fuel return line.

    ItemMeasurementSpecification
    Fuel Return LineTorque27 N·m (20 lb-ft)

NS43404,0000508-19-20080221