Replacing VARI-COOL™ Fan Belt—9360R - 9.0 L Engine

1. 
   RXA0110984-UN-26OCT10

   A - Cap screws

   B - Left Side Panel

   For disassembly perform the following: Raise hood.

---




2. Remove cap screws (A) and front left-hand side panel (B).

3. IMPORTANT: Be careful not to damage sheave or belt when forcing outer sheave outward.

   
   RXA0091224-UN-26OCT06

   Control Valve Location (Gudgeon Hinge Area)

   
   RXA0109320-UN-06AUG10

   Control Valve Bleed Screw

   A - Control Valve Location

   B - Bleed Screw

   C - Vent Adapter Screw

   D - Service Cap Screw

   E - Inner Sheave

   Locate control valve in gudgeon hinge location (A) under rear left-hand upper gusset of main frame.

---




4. IMPORTANT: Bleed screw (B) does not need to be completely removed for bleeding. Loosen bleed screw only enough to bleed oil back into reservoir (a maximum of two full turns).

   Bleed screw (B) is an internal drain that must be closed after sheave has been forced open.

   Loosen bleed screw jam nut and bleed screw (B) 1-2 turns.

5. 
   RXA0107867-UN-28MAY10

   A - Vent Adapter

   B - Cap Screw

   C - Piston Plate

   D - Inner Sheave

   E - Cap Screws 6 used

   F - Front Pulley

   Remove vent adapter (A) from housing.

---




6. Remove cap screw (B) and thread threw vent adapter hole in to piston plate (C).

7. Tighten cap screw (B) to pull inner sheave (D) inward.

8. Hold front pulley (F) and remove cap screws (E).

9. Pull front pulley evenly off shaft.

10. 
    RXA0107868-UN-28MAY10

    
    RXA0107869-UN-28MAY10

    A - Nuts 6 used

    B - Fan

    C - Belt

    Remove six nuts (A) and carefully position fan (B) forward against radiator.

---




11. Remove belt (C) through opening between fan and fan hub.

12. Discard old belt.

13. Install new fan belt between fan and fan hub so that it is positioned between lower pulley halves.

    
    RXA0107915-UN-28MAY10

    A - Belt

    B - Drive Shaft

    C - Front Pulley

    D - Cap Screw 6 used

---




14. Slide fan into place, install nuts and torque to specification.

    Item	Measurement	Specification
    Fan-to-Drive Assembly
    Nut	Torque	25 N˙m (18 lb-ft)

15. Pull belt (A) onto drive shaft (B) and against rear pulley.

    IMPORTANT: When installing front pulley (C), make sure that belt remains loose and is not pinched between pulleys.

    Clean mating surfaces of front pulley and shaft.

16. Install front pulley (C).

17. Hold front drive pulley and tighten cap screws (D) to specification.

    Item	Measurement	Specification
    Drive Pulley-to-Drive
    Cap Screw	Torque	37 N˙m (27 lb-ft)

18. Remove cap screw and install vent adapter, then reinstall cap screw to original position.

    Item	Measurement	Specification
    Vent Adapter And Cap Screw
    Vent Adapter	Torque	25 N˙m (18 lb-ft)
    Cap Screw	Torque	13 N˙m (9 lb-ft)

19. NOTE: Bleed screw must be closed for proper tension to be applied to belt once tractor is started.

    Close bleed screw and tighten to specification and tighten jam nut to make sure it is closed and belt is loose between pulleys.

    Item	Measurement	Specification
    Bleed Screw	Torque	25 N·m 221 lb-in.
    Jam Nut	Torque	25 N·m 221 lb-in.

20. Install diverter panel and right-hand side front shield and torque to specification.

    Item	Measurement	Specification
    Diverter Panel Cap Screws
    Cap Screw	Torque	20 N˙m (15 lb-ft)

21. NOTE: Starting engine with belt loose between pulleys allows belt to climb out of groove between pulleys. Belt will correctly position itself within a few seconds after engine is started.

    Start engine and run at idle for 15 seconds. Turn off engine.

22. Remove right-hand side front shield and make sure that belt is correctly positioned between pulleys.

    CAUTION: Keep hands away from exposed fan blades. Blades have sharp edges which may result in personal injury.

23. Install left-hand front side panel.