Lubrication and Maintenance Service Interval Chart—Propulsion and Prime Power Units

 

Lubrication and Maintenance Service Intervals

Item

Daily/Before Every Startup

250 Hour/6 Month

500 Hour/12 Month

2000 Hour/24 Month

Service As Required

Check Engine Oil Level and Coolant Level

       

Check Sea Water Strainer

       

Check Air Cleaner Dust Unloader Valve & Restriction Indicator Gauge 1

       

Visual Walkaround Inspection

       

Drain Water From Fuel Filter

     

Change Engine Oil And Replace Oil Filter 2

 

     

Service Fire Extinguisher

 

     

Service Battery

 

     

Inspect and Replace Zinc Plugs

 

     

Check Belt Tension and Wear (Manual Tensioner)

 

     

Check Engine Mounts

 

     

Replace Crankcase Vent Filter (If Equipped)

   

   

Clean Crankcase Ventilation Assembly

   

   

Check Air Intake Hoses, Connections, & System

   

   

Replace Fuel Filter Elements

   

   

Check Automatic Belt Tensioner and Belt Wear

   

   

Check Cooling System

   

   

Coolant Solution Analysis-Add SCAs as required

   

   

Inspect and Clean Heat Exchanger Core and Aftercooler Core (If Equipped)

   

   

Check Engine Speeds

   

   

Check Engine Electrical Ground

   

   

Check Crankshaft Vibration Damper (6-Cylinder)

     

 

Pressure Test Cooling System

     

 

Inspect and Repair Sea Water Pump

     

 

Check and Adjust Engine Valve Clearance

     

 

Flush And Refill Cooling System

     

 

Test Thermostats

     

 

Add Coolant

       

Replace Air Cleaner Element

       

Service Dry Air Cleaner Element

       

Replace Alternator Drive Belt

       

Check Front PTO (If Equipped)

       

Bleed Fuel System

       

1 Replace primary air cleaner element when restriction indicator shows a vacuum of 625 mm (52 in.) H2O, or when reset button has popped up (6068SFM75 / AFM75 only).
2 Change the oil for the first time before 100 hours maximum of (break-in) operation.

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