Bleed Fuel System

IMPORTANT: Any time the fuel system has been opened up for service (lines disconnected or filters removed), it will be necessary to bleed air from the system.

NOTE: A second person will be needed for the following procedure.

    The fuel system can be bleed at two locations:

  • Fuel Filter
  • Fuel Injection Pump

Fuel Filter

  1. PY21441
    PY21441-UN-22AUG14

    Rotary Pump

    PY27263
    PY27263-UN-23DEC15

    Inline Pump

    A - Bleed Vent Screw

    B - Hand Primer

    Open bleed vent screw (A).



  2. Pump hand primer (B) until fuel runs out smoothly without spiting.

  3. When no air bubbles are seen close vent screw.

  4. Pump the hand primer until resistance is felt.

  5. Repeat until no air bubbles flow from vent screw.


Fuel Injection Rotary Pump

  1. PY16254
    PY16254-UN-18JUL12

    PY21442
    PY21442-UN-22AUG14

    A - Fuel Return Line

    B - Bleed Screw

    C - Hand Primer

    Loosen fuel return line (A) at fuel injection pump.



  2. Loosen injection pump bleed screw (B).

  3. When no air bubbles are seen tighten fuel return line (A) and bleed screw (B).

  4. Pump the hand primer (C) resistance is felt.

  5. Repeat until no air bubbles flow from fuel return line.


Fuel Injection Inline Pump

  1. PY27262
    PY27262-UN-22DEC15

    A - Fuel Return Line

    B - Bleed Screw

    C - Hand Primer

    Loosen fuel return line (A) at fuel injection pump.



  2. Loosen injection pump bleed screw (B).

  3. When no air bubbles are seen tighten fuel return line (A) and bleed screw (B).

  4. Pump the hand primer (C) resistance is felt.

  5. Repeat until no air bubbles flow from fuel return line.

NM61126,000015B-19-20151217