Bleed Fuel System

IMPORTANT: Any time the fuel system has been opened up for service (lines disconnected or filters removed), it will be necessary to bleed air from the system.

NOTE: A second person will be needed for the following procedure.

    The fuel system can be bled at two locations:

  • Final Fuel Filter
  • Fuel Injection Pump

Final Fuel Filter

  1. PY18367
    PY18367-UN-03APR14

    A - Bleed Vent Screw

    B - Hand Primer

    Open bleed vent screw (A).



  2. Have a second person pump hand primer (B) until fuel runs out smoothly without spiting.

  3. When no air bubbles are seen close vent screw.

  4. Pump the hand primer until resistance is felt.

  5. Repeat until no air bubbles flow from vent screw. Then tighten bleed screw (A).


Fuel Injection Pump

  1. PY18049
    PY18049-UN-22MAR13

    PY18071
    PY18071-UN-03APR14

    A - Fuel Return Line

    B - Hand Primer

    Loosen fuel return line (A) at fuel injection pump.



  2. Have a second person pump hand primer (B).

  3. When no air bubbles are seen tighten fuel return line.

  4. Pump the hand primer until resistance is felt.

  5. Repeat until no air bubbles flow from fuel return line. Then tighten fuel return line (A).

    ItemMeasurementSpecification
    Fuel Return LineTorque27 N·m (20 lb.-ft.)

SD74272,0000505-19-20140409