Refill Cooling System with New Coolant

Fill the radiator and reserve tank as follows. This procedure is for filling the radiator for the first time or refilling it after it is flushed.

NOTE: Typical radiator is illustrated.

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   A - Radiator Drain Plug

   B - Radiator Cap

   C - Reserve Tank

   D - Cold Full

   E - Hose

   F - Hot Full

   G - Coolant Drain Plug

   Check to be sure the radiator drain plug (A) is installed and tightened.

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2. Also make sure the coolant drain plug (G) in the cylinder block is closed.

3. Remove the radiator cap (B) by turning it counterclockwise about 1/3 of a turn.

4. CAUTION: DO NOT open radiator cap in hot condition.

   Pour the engine coolant slowly into the radiator until it is even with the lip of the engine coolant filler port. Make sure that air bubbles do not develop as you fill the radiator.

5. Reinstall the radiator cap (B). Align the tabs on the back side of the radiator cap with the notches on the engine coolant filler port. Press down and turn the cap clockwise about 1/3 of a turn.

6. Remove the cap on the reserve tank (C) and fill it to the cold full mark (D) with engine coolant. Reinstall the cap.

7. Check the hose (E) that connects the reserve tank (C) to the radiator. Make sure it is securely connected and there are no cracks or damage. If the hose is damaged, the engine coolant leaks out instead of going into the reserve tank.

8. Run the engine until it is at operating temperature. Check the level of engine coolant in the reserve tank. When the engine is running and the engine coolant is at normal temperature, the coolant level in the tank should be at the hot full mark (F).