Engine Troubleshooting

Engine hard to start or not starting

Incorrect starting procedure

Verify correct procedure Starting the Engine in Section Operating the Engine.

 

TPO engaged during starting

Turn PTO switch OFF.

 

Fuel shut-off knob engaged (5075E Tractors with Bosch A4000 injection pump1)

Push knob downward and then move it totally to the front.

 

Out of fuel

Fill fuel tank with fuel.

 

Air in fuel system

Bleed (drain air from) final fuel filter.

 

Fuel filter hand pump raised

Push manual pump downwards.

 

Oil in crankcase too viscous

Use oil of proper viscosity.

 

Water, dirt, or air in fuel system.

Drain, clean, fill and bleed the system.

 

Clogged fuel filter

Replace filter element.

 

Dirty or faulty injectors

See your John Deere Dealership.

Engine knocks

Lack of engine oil

Replenish oil to proper level.

 

Injection pump out of timing

See your John Deere Dealership.

Engine operating irregularly or stalling frequently

Low coolant temperature

See your John Deere Dealership.

 

Clogged fuel filter

Replace filter element.

 

Water, dirt, or air in fuel system.

Drain, clean, fill and bleed the system.

 

Dirty or faulty injectors

See your John Deere Dealership.

 

Wrong type of fuel

Use correct fuel.

Lack of power

Engine overloaded

Reduce load or shift down to slower gear.

 

Air intake filter restriction

Carry out filter service.

 

Clogged fuel filter

Replace filter element.

 

Very low engine temperature

Remove and check thermostat valve.

 

Dirty or faulty injectors

See your John Deere Dealership.

 

Injection pump out of timing

See your John Deere Dealership.

 

Restricted fuel line

Examine and clean fuel line.

 

Inadequate ballasting

See Ballasting Section, in this manual.

Low oil pressure

Low oil level

Replenish oil to proper level.

 

Incorrect oil type

Add oil with correct viscosity.

High oil consumption

Oil in crankcase too light

Use correct oil viscosity.

 

Oil leaks

Check for leaks and correct if necessary.

 

Crankcase vent tube restricted

Clean out vent tube.

 

Engine break-in period

See Break-In Period Section, in this manual.

Engine emits white smoke

Improper type of fuel

Use correct fuel.

 

Low engine temperature

Warm up engine to normal operating temperature.

 

Thermostat valve defective

Remove and check thermostat valve.

 

Defective injection pump tubes

See your John Deere Dealership.

 

Engine out of time

See your John Deere Dealership.

Engine emits black or gray smoke through exhaust pipe

Improper type of fuel

Use correct fuel.

 

Air filter dirty or restricted

Carry out air filter cleaning.

 

Engine overloaded

Reduce load or shift down to slower gear.

 

Defective injection pump tubes

See your John Deere Dealership.

 

Engine out of synch

See your John Deere Dealership.

Engine overheats

Dirt in radiator core or tubes

Clean dirt

 

Engine overloaded

Reduce load or shift down to slower gear.

 

Engine oil level low

Check oil level, add if necessary.

 

Low coolant level

Fill radiator to correct level, check radiator and hoses for loose and leaking connections.

 

Loose fan belt

Adjust belt tension.

 

Cooling system needs flushing

Drain, flush, and refill cooling system.

 

Thermostat valve defective

Remove and check thermostat valve.

High fuel consumption

Improper type of fuel

Use correct fuel.

 

Air filter dirty or restricted

Carry out filter service.

 

Engine overloaded

Reduce load or shift down to slower gear.

 

Dirty injection nozzles

See your John Deere Dealership.

 

Engine out of time

See your John Deere Dealership.

 

Low engine temperature

Check thermostat valve.

 

Too much ballast

Adjust ballasting.

 

Crankcase vent tube restricted

Clean out vent tube.

Engine does not switch off

Incorrect engine closedown procedure

Verify correct procedure Shutting off the Engine in Section Operating the Engine.

 

Fuel shut-off knob improperly engaged (5075E Tractors with Bosch A4000 injection pump1)

Pull fuel shut-off knob forward and then insert in support slot.

1 Identify injection pump installed on tractor according to reference in Fuel System Components - 5075E, in Service Section of this manual.

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