| Symptom | Problem | Solution |
|
Engine cranks but will not start
| Incorrect starting procedure. |
Review starting procedure.
|
| |
No fuel.
|
Check fuel tank.
|
| |
Exhaust restricted.
|
Check and correct exhaust
restriction.
|
| |
Fuel filter plugged or full of water.
|
Replace fuel filter
or drain water from filter.
|
| |
Injection pump not getting fuel or air in fuel system.
|
Check fuel flow at supply
pump or bleed fuel system.
|
| |
Faulty injection pump or nozzles.
|
Consult authorized diesel
repair station for repair or replacement.
|
|
Engine hard to start or will not start
| Air in fuel tank. |
Bleed fuel tank.
|
| |
Cold weather.
|
Use cold weather starting
procedure.
|
| |
Slow starter speed.
|
See “Starter Cranks
Slowly” in Electrical System Troubleshooting.
|
| |
Crankcase oil too heavy.
|
Use oil of proper viscosity.
|
| |
Improper type of fuel.
|
Consult fuel supplier;
use proper type of fuel for operating conditions.
|
| |
Water, dirt, or air in fuel system.
|
Drain, flush, fill,
and bleed system.
|
| |
Clogged fuel filter.
|
Replace filter element.
|
| |
Dirty or faulty injectors.
|
Have John Deere dealer
check injectors.
|
| |
Injection pump shutoff not reset.
|
Turn ignition switch
to STOP, then to ON.
|
|
Engine runs irregularly or stalls frequently
| Low coolant temperature. |
See your John Deere
dealer.
|
| |
Clogged fuel filter.
|
Replace fuel filter
element.
|
| |
Water, dirt, or air in fuel system.
|
Drain, flush, fill,
and bleed system.
|
| |
Dirty or faulty injectors.
|
Have John Deere dealer
check injectors.
|
|
Lack of power
| Exhaust filter restriction |
See your John Deere
Dealer
|
| |
Engine overloaded.
|
Reduce load.
|
| |
Low fast idle speed.
|
See your John Deere
dealer.
|
| |
Intake air restriction.
|
Service air cleaner.
|
| |
Clogged fuel filter.
|
Replace filter element.
|
| |
Improper type of fuel.
|
Use proper fuel.
|
| |
Overheated engine.
|
Check coolant level,
inspect fan belt, and check radiator fins for debris.
|
| |
Below normal engine temperature.
|
See your John Deere
dealer.
|
| |
Improper valve clearance.
|
See your John Deere
dealer.
|
| |
Dirty or faulty injectors.
|
Have John Deere dealer
check injectors.
|
| |
Injection pump out of time.
|
See your John Deere
dealer.
|
| |
Turbocharger not functioning.
|
See your John Deere
dealer.
|
| |
Leaking exhaust manifold gasket.
|
See your John Deere
dealer.
|
| |
Implement improperly adjusted.
|
See implement operator’s
manual.
|
| |
Restricted fuel line.
|
See your John Deere
dealer.
|
| |
Restricted return line.
|
See your John Deere
dealer.
|
| |
Improper ballast.
|
Adjust ballast to load.
|
| |
Poor fuel performance.
|
See your John Deere
dealer.
|
| |
Poor bio-fuel performance.
|
See your John Deere
dealer.
|
|
Engine overheats
| Engine overloaded. |
Reduce load.
|
| |
Dirty radiator core or grille screen.
|
Remove all debris.
|
| |
Low coolant level.
|
Fill radiator to proper
level. Check radiator, coolant recovery tank, and hoses for loose
connection or leaks.
|
| |
Stretched poly-vee belt or defective belt tensioner.
|
Check automatic belt
tensioner and check belts for stretching. Replace as required.
|
| |
Faulty radiator cap.
|
Replace cap.
|
| |
Low engine oil level.
|
Check oil level. Add
oil as required.
|
| |
Cooling system needs flushing.
|
See your John Deere
dealer.
|
| |
Defective thermostat.
|
See your John Deere
dealer.
|
| |
Defective temperature gauge or sender.
|
See your John Deere
dealer.
|
| |
Incorrect grade of fuel.
|
Use proper fuel.
|
| |
Viscous fan drive not engaged (if equipped).
|
See your John Deere
dealer.
|
| |
Dirty charge air cooler.
|
Clean charge air cooler
fins.
|
|
High fuel consumption
| Improper type of fuel. |
Use proper fuel.
|
| |
Clogged or dirty air cleaner.
|
Service air cleaner.
|
| |
Engine overloaded.
|
Reduce load or shift
to a lower gear.
|
| |
Fuel leakage.
|
Check fuel supply and
return line for leaks. Check fuel tank for leaks and tighten clamps.
|
| |
Improper valve clearance.
|
See your John Deere
dealer.
|
| |
Injection nozzles dirty.
|
See your John Deere
dealer.
|
| |
Engine out of time.
|
See your John Deere
dealer.
|
| |
Implement improperly adjusted.
|
See implement operator's
manual.
|
| |
Low engine temperature.
|
See your John Deere
dealer.
|
| |
Excessive ballast.
|
Adjust ballast to load.
|
| |
Defective turbocharger.
|
See your John Deere
dealer.
|
| |
Restricted air intake system.
|
Check system.
|
| |
Plugged crankcase vent tube.
|
Clean vent tube.
|
| |
Transmission oil over filled.
|
Drain excess oil.
|