1.
Clean sealing surfaces (A). Inspect. Scratches cause leaks. Roughness causes seal wear. Out-of-flat causes seal extrusion. If defects cannot be polished out, replace component.
2.
Install the correct O-ring (and backup washer if required) into groove using petroleum jelly to hold it in place.
3.
Split flange: Loosely assemble split flange (B) halves. Make sure split is centrally located and perpendicular to the port. Hand tighten cap screws to hold parts in place. Do not pinch O-ring (C).
4.
Single piece flange (D): Place hydraulic line in center of flange and install four cap screws. Flange must be centrally located on port. Hand tighten cap screws to hold flange in place. Do not pinch O-ring.
5.
After components are properly positioned and cap screws are hand tightened, tighten one cap screw,
|
then tighten the diagonally opposite cap screw. Tighten two remaining cap screws. Tighten all cap screws as specified in the chart below.
DO NOT use air wrenches. DO NOT tighten one cap screw fully before tightening the others. DO NOT over tighten.
TORQUE CHART a |
Thread b |
N·m |
lb-ft |
M6 |
12 |
9 |
M8 |
30 |
22 |
M10 |
57 |
42 |
M12 |
95 |
70 |
M14 |
157 |
116 |
M16 |
217 |
160 |
M18 |
334 |
246 |
M20 |
421 |
318 |
aTolerance ± 10%. The torques given are enough for the given size connection with the recommended working pressure. Increasing cap screw torque beyond these amounts will result in flange and cap screw bending and connection failures. |
bMetric standard thread. |
|