Transmission

Symptom Problem Solution

Machine Will Not Move In Forward Or Reverse

Low oil level in transmission

Add oil to correct level.

Brakes dragging

See your authorized dealer.

Park brake not releasing

See your authorized dealer.

Disconnect clutch not disengaging

See your authorized dealer.

Restricted modulation orifice

See your authorized dealer.

Worn or slipping forward/reverse clutch disks

See your authorized dealer.

Clutch disconnect switch is not hooked up

See your authorized dealer.

Low or no system pressure

See your authorized dealer.

Converter drive splines worn or not engaged in pump drive shaft

See your authorized dealer.

Pump gears seized

See your authorized dealer.

Mechanical failure in transmission

See your authorized dealer.

Transmission shifter forks and/or shaft broken

See your authorized dealer.

Broken drive shafts

Inspect drive shafts and universal joints for external damage. See your authorized dealer.

Broken ring or pinion gear

See your authorized dealer.

Solenoids worn or have no power

See your authorized dealer.

TX,100,BD2198 -19-07OCT96-1/6


Symptom Problem Solution

Transmission Slippage

Low oil level

Add oil.

Wrong oil grade

Change oil.

Leak in transmission control valve or gaskets

See your authorized dealer.

Low transmission pump flow due to worn pump

See your authorized dealer.

Converter worn

See your authorized dealer.

Weak or broken pressure regulating valve spring

See your authorized dealer.

Machine "Creeps" With FNR In Neutral

Warped disks and plates in transmission

See your authorized dealer.

Piston in clutch pack stuck

See your authorized dealer.

Staked ball in end of clutch shafts came out

See your authorized dealer.

Solenoid stuck

See your authorized dealer.

Seals blown

See your authorized dealer.

TX,100,BD2198 -19-07OCT96-2/6


Symptom Problem Solution

Machine Lacks Power Or Moves Slow

Oil level is low

Add oil to correct level.

Wrong oil, aerated oil

Change oil.

Brake dragging

Check for excessive heat in brake area of axle housing after operating machine. See your authorized dealer.

Park brake dragging, piston stuck

See your authorized dealer.

Engine fast idle speed set too low

See your authorized dealer.

Low pressure in transmission system

See your authorized dealer.

Clutch pack slipping

See your authorized dealer.

Clutch pack dragging, disks warped

See your authorized dealer.

Failed torque converter

See your authorized dealer.

Wrong torque converter

See your authorized dealer.

Low engine power

See your authorized dealer.

Mechanical problem in transmission or axle

See your authorized dealer.

TX,100,BD2198 -19-07OCT96-3/6


Symptom Problem Solution

Transmission Shifts Too Slow

Low or high oil level (aeration of oil)

Add oil or drain.

Wrong oil

Change oil.

Transmission pump

See your authorized dealer.

Transmission pump oil pickup blocked

See your authorized dealer.

Pressure regulating valve setting incorrect

See your authorized dealer.

Clutch pack slipping

See your authorized dealer.

Restricted modulation orifice

See your authorized dealer.

Control valve leaking

See your authorized dealer.

Restricted oil passage to clutch pack

See your authorized dealer.

Transmission Shifts Too Fast

Pressure regulating valve blocked

See your authorized dealer.

Modulation valve piston stuck or spring broken

See your authorized dealer.

TX,100,BD2198 -19-07OCT96-4/6


Symptom Problem Solution

Transmission Overheats

Oil level too high or too low

Check oil level and correct.

Incorrect type of oil

Drain and replace oil.

Clutch pack dragging, worn disks

See your authorized dealer.

Torque converter stalled excessively

See your authorized dealer.

Operating in too high a gear

Operate one gear lower.

Oil cooler air flow restricted

See your authorized dealer.

Missing baffles, damaged fan shrouds or loose fan belt

See your authorized dealer.

Oil cooler restricted internally

See your authorized dealer.

Oil flow to or from cooler restricted

See your authorized dealer.

Converter-in relief valve stuck open or broken spring

See your authorized dealer.

Torque converter

See your authorized dealer.

Low transmission pump flow

See your authorized dealer.

Transmission mechanical problem

See your authorized dealer.

Engine over-fueled

See your authorized dealer.

TX,100,BD2198 -19-07OCT96-5/6


Symptom Problem Solution

Excessive Power Train Noise

Engine low idle too slow

See your authorized dealer.

Oil level low

Fill to correct oil level.

Worn or damaged parts in transmission or axle.

See your authorized dealer.

Worn universal joints on drive shaft

See your authorized dealer.

Misalignment of power train components

See your authorized dealer.

No oil in lube circuit

See your authorized dealer.

Hydraulic lines in contact with power train components

See your authorized dealer.

Assembly adjustments or setting made incorrectly

See your authorized dealer.

Excessive Gear Clash When Shifting

Attempt to shift too fast

See Operator's Manual for instructions.

Shifting without using disconnect clutch

Depress clutch disconnect when shifting.

Shifters worn or broken

See your authorized dealer.

Synchronizer

See your authorized dealer.

TX,100,BD2198 -19-07OCT96-6/6