Maintenance and Repair Record Keeping System

SERVICE INTERVALS
Service your machine at intervals shown on this chart. Also, perform service on items at multiples of the original requirement. For example, at 500 hours also service those items (if applicable) listed under 250 hours, 100 hours, 50 hours and 10 hours or daily.
As Required
· Clean debris from condenser and oil cooler, if equipped, and radiator areas · Check wheel bolt torque
· Inspect serpentine belt · Clean fuel tank filler screen
· Check and clean air cleaner elements · Fill and charge pressurized water system (if equipped)
· Check tire pressure · Check fire extinguisher charge
Every 10 Hours or Daily
· Check recovery tank coolant level · Lubricate tongs and tong cylinders (if equipped)
· Check engine oil level · Lubricate boom to arch pivot (648G-III, 748G-III) (if equipped)
· Check and drain primary fuel filter (water separator) · Lubricate boom cylinder pins (648G-III, 748G-III) (if equipped)
· Clean or replace air cleaner unloader valve · Lubricate arch cylinder pins (if equipped)
· Lubricate frame hinge pivots · Check transmission oil level
· Lubricate boom arch to frame pivot (if equipped) · Check hydraulic system oil level
· Lubricate damper, yoke, and crosshead pins (if equipped)  
Every 100 Hours
· Lubricate front axle pivots and front/rear steering cylinder pins · Lubricate winch telescoping drive shaft (if equipped)
· Lubricate winch fairlead rollers (if equipped) · Lubricate lower telescoping drive shaft
· Lubricate lower drive shaft support bearing · Lubricate stacking blade and cylinder pivots

 

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REQUIRED PARTS
Ensure machine performance and availability; use only genuine John Deere parts. Verify part numbers are current and that any associated parts are also on hand, i.e. filter O-rings.
Description Part Number ASI 250 Hours 500 Hours 1000 Hours
Engine Oil Filters RE59754*
RE57394 (748G-III)		 1 1 1 1
Primary Fuel Filter RE62424*
RE65431 (748G-III)		     1 1
Final Fuel Filter RE62419*
AR86745 (748G-III)		     1 1
Transmission Oil Filter AT147496 1   1 1
Transmission Breather Filter AT101565       1
Hydraulic Oil Filter AT144879 1   1 1
Hydraulic Reservoir Breather Filter AT101565       1
Differential Lock Return Filter AT182209     1 1
Differential Lock Inlet Filter AT175334       1
Air Filter, Primary AR79679*
AR80652 (748G-III)		       1
Air Filter, Secondary AR79680*
AR80653 (748G-III)		       1
Air Cleaner Unloader Valve T23263       1
Engine Rocker Arm Cover Gasket R123543*
R49866 (748G-III)		       1
PLUS-50® engine oil TY6390 (19 L [5 gal] container) 19 L (5 gal)*
23.7 L (6.25 gal) (748G-III)		 19 L (5 gal)*
23.7 L (6.25 gal) (748G-III)		 19 L (5 gal)*
23.7 L (6.25 gal) (748G-III)		 19 L (5 gal)*
23.7 L (6.25 gal) (748G-III)
* 540G-III, 548G-III, 640G-III, 648G-III

 

PLUS-50 is a trademark of Deere & Company

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Description Part Number ASI 250 Hours 500 Hours 1000 Hours
HY-GARD® Transmission and Hydraulic Oil
· 540G-III or 548G-III (without Axles or Winch) AR69444 (19 L [5 gal] container)       63.3 L (66.9 qt)
· 640G-III, 648G-III, or 748G-III (without Axles or Winch) AR69444 (19 L [5 gal] container)       74.6 L (78.8 qt)
· Front Axle-1200 AR69444 (19 L [5 gal] container)       17.9 L (19 qt)
· Front Axle-1400 AR69444 (19 L [5 gal] container)       31.2 L (33 qt)
· Front Axle-SWEDA AR69444 (19 L [5 gal] container)       32.0 L (34 qt)
· Rear Axle-1200 AR69444 (19 L [5 gal] container)       24.6 L (26 qt)
· Rear Axle-1400 AR69444 (19 L [5 gal] container)       48 L (51 qt)
· Rear Axle-SWEDA AR69444 (19 L [5 gal] container)       50 L (53 qt)
· Winch-4000 AR69444 (19 L [5 gal] container)       35.2 L (37 qt)
· Winch-6000 AR69444 (19 L [5 gal] container)       45.5 L (48 qt)
OILSCAN PLUS® Kit (ten samples per kit)
· Engine Oil AT178840   1 1 1
· Transmission AT178840     1 1
· Axles AT178840     2 2
· Hydraulic AT178844     1 1
COOLSCAN PLUS® Kit AT183016       1
Coolant Conditioner TY16004       390 ml (13 oz)

 

MAINTENANCE AND REPAIR RECORD KEEPING SYSTEM
Model: 540G-III, 640G-III, 548G-III, 648G-III, 748G-III Skidders Customer:
PIN/Serial Number: Delivery Date: Hour Meter Reading:
OIL SAMPLING
Oil samples should be taken from each system prior to its recommended drain/change interval indicated on this form: 250, 500, 1000, hours. Maintenance recommendations supplied by OILSCAN will be provided based upon the oil analysis and operating information you supply. Regular oil sampling will extend the operational life of your machine's systems.

 

HY-GARD is a trademark of Deere & Company
OILSCAN PLUS is a trademark of Deere & Company
COOLSCAN PLUS is a trademark of Deere & Company

CED,OUO1079,122 -19-05APR00-3/4

Every 250 Hours
· Change engine oil and replace filter  
Comments:
 
Date: Hour Meter Reading:
Maintenance Performed By:
Every 500 Hours
· Check radiator coolant level · Replace differential lock return filter
· Replace primary fuel filter (water separator) · Replace transmission filter
· Replace final fuel filter · Check air intake hoses
· Check brake accumulator action · Replace hydraulic reservoir filter
· Check differential oil level · Check battery electrolyte level and terminals
Comments:
 
Date: Hour Meter Reading:
Maintenance Performed By:
Every 1000 Hours
· Replace air cleaner elements · Replace differential lock inlet filter
· Replace air cleaner unloader valve · Change transmission oil and clean screen
· Change front and rear differential oil · Inspect engine torsional damper
· Replace transmission breather filter · Change hydraulic oil and breather filter
· Change winch oil (if equipped) · Check and adjust engine speed control linkage
· Lubricate grapple rotate bearing (if equipped) · Check and adjust valve lash
Comments:
 
Date: Hour Meter Reading:
Maintenance Performed By:

 

CED,OUO1079,122 -19-05APR00-4/4