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Excessive Lever Effort
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Linkage binding
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Clean and apply lubricant to moving parts.
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Control cable damaged
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Inspect, replace. See your authorized dealer.
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Clutch Slips
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Low transmission oil level
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Check, add oil. (See Check Transmission Oil Level in Maintenance-Every 10 Hours or Daily.)
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Transmission oil filter restricted (transmission pressure indicator ON)
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Replace transmission oil filter. (See Replace Transmission Oil Filter in Maintenance-Every 500 Hours.)
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Excessive Free Spool Effort
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Snarled cable
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Straighten or replace cable.
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Free spool drag too tight
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Adjust free spool drag adjusting screw. (See Winch FREE SPOOL Drag Adjustment in Operating the Machine.)
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Cable binding against winch housing
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Rewrap cable evenly.
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Winch Will Not Free Spool
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Transmission filter restricted (transmission pressure light ON)
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Replace transmission oil filter. (See Replace Transmission Oil Filter in Maintenance-Every 500 Hours.)
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Transmission Oil Level Varies Excessively
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Winch housing not completely full of oil
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Remove cable from winch. Operate winch POWER IN function and check transmission oil periodically until transmission oil stabilizes.
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Winch Makes Grinding Noise When Going from FREE SPOOL to BRAKE ON
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Normal operating condition
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When the drum is moving and the free spool clutch engages the drum, noise is generated as the free spool hub enters the drum splines.
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