Starting Motor Will Not Turn
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Start fuse
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Check and replace if necessary.
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Starter
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Be sure transmission control lever (TCL) is in neutral. Listen for "click" from starter solenoid. If "click" is heard, the starter control circuit is functioning. If "click" is not heard, repair starter. See your authorized dealer.
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Start relay
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With the machine in neutral and clutch disconnect switch depressed, remove left-hand engine side shield and listen for "click" from starter relay when the key switch is moved to START position. If "click" is heard, the key switch, circuit breaker, start fuse, connectors, and neutral start switch are functioning and the starter relay, relay ground, or starter is worn. See your authorized dealer.
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Starter Solenoid Chatters
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Poor or corroded connections at battery, battery ground strap, or starter
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Inspect, clean, and tighten if necessary.
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Engine Cranks Slowly
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Loose or corroded battery cables
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Inspect and clean or tighten.
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Loose battery ground cable
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Remove battery cover and inspect and tighten battery ground cable.
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Excessive power train load
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Depress clutch disconnect switch.
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Excessive engine load
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Change engine oil to proper grade for temperature.
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TX,100,BG337 -19-01FEB07-1/3
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Symptom |
Problem |
Solution |
Starting Motor Continues to Run
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Starter solenoid stuck
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Lightly tap on case of starter solenoid.
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Starter not disengaging
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Lightly tap on starter case to determine if starter "shift" lever is stuck.
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Starter relay stuck on
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Lightly tap on starter relay to determine if relay is stuck.
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Battery Uses Too Much Water
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Cracked battery case
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Replace battery.
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High ambient temperature
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Refill with distilled water.
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Battery cell
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Check if one or more cells take more water than others.
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Cracked Battery Case
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No battery hold-down clamp
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Replace battery and install hold-down clamp.
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Loose battery hold-down clamp
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Replace battery and install hold-down clamp.
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Battery hold-down clamp too tight
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Replace battery and install battery hold-down clamp properly.
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Frozen battery
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Keep battery fully charged in cold weather.
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Low Battery Output
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Low water level
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Add water.
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Dirty or wet battery top causing discharge
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Clean and wipe battery top dry.
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Corroded or loose battery cables
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Clean and tighten battery cables.
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Broken battery post
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Wiggle battery post by hand. If post wiggles or turns, replace battery.
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TX,100,BG337 -19-01FEB07-2/3
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Symptom |
Problem |
Solution |
Charging Indicator Light Remains On with Engine Running
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Loose or glazed alternator belt
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Check belt. Replace if glazed.
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Engine rpm low
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Raise engine rpm above 1000 rpm. If light remains on, see your authorized dealer.
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Loose or corroded electrical connections on battery, ground strap, starter, or alternator
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Inspect. Clean, or tighten electrical connections.
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Monitor/gauge fuse
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Turn key switch to BULB CHECK position. If no lights, replace fuse.
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Alternator Light Out but Low Charging System Voltage
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Indicator light bulb
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Inspect and replace if necessary.
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Loose wiring connector
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Inspect and repair.
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Noisy Alternator
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Worn bearings in alternator
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Remove belt and feel for rough bearing while turning alternator pulley.
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Drive belt
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Inspect and replace if necessary.
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Pulley not aligned
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Inspect
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Loose alternator belt or mounting
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Inspect and replace if necessary.
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TX,100,BG337 -19-01FEB07-3/3
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