Engine

SymptomProblemSolution

Starter Motor Turns Engine Too Slowly

Battery undercharged

Check battery charge. Charge or replace battery.

 

Loose or dirty battery terminals

Tighten or clean battery terminals.

 

Faulty engine ground connection

Repair, clean or tighten the connection.

 

Incorrect grade of engine oil

Change oil. (See Change Engine Oil and Replace Filter in Maintenance—Every 250 Hours section.)

Engine Hard Starting when Cold

Engine starter motor turns engine too slowly

Check battery charge. Charge or replace battery.

 

Incorrect use of cold start function

Instruct operator on correct use.

Engine Turns, but Does Not Start

Insufficient fuel in fuel tank

Fill fuel tank and bleed fuel system. (See Bleed Fuel System in Miscellaneous—Machine section.)

Engine Difficult to Start (Hot or Cold)

Starter motor turns too slowly

Check the battery charge. Charge or replace battery.

 

Air in fuel system

Bleed fuel system. (See Bleed Fuel System in Miscellaneous—Machine section.)

 

Restricted air inlet

Service air filter system. (See Service Engine Air Intake System in Maintenance—As Required section.)

 

Restricted exhaust system

Locate and repair restriction.

Engine Cuts Out Soon After Starting

Insufficient fuel in fuel tank

Fill fuel tank and bleed fuel system. (See Bleed Fuel System in Miscellaneous—Machine section.)

 

Air in fuel system

Bleed fuel system. (See Bleed Fuel System in Miscellaneous—Machine section.)

 

Blocked fuel tank air vent

Clean air vent and bleed fuel system. (See Bleed Fuel System in Miscellaneous—Machine section.)

 

Blocked fuel filters

Replace fuel filters. (See Replace Primary Fuel Filter (Water Separator) in maintenance—1000 Hours section and Replace Final Fuel Filter in Maintenance—500 Hours section.)

 

Air filter restriction

Service air filter system. (See Service Engine Air Intake System in Maintenance—As Required section.)

Engine Overheating

Engine coolant level too low

Fill radiator. (See Check Engine Coolant Level in Maintenance—Every 10 Hours or Daily section.)

 

Drive belt slipping

Inspect, adjust or replace drive belt. (See Inspect Serpentine Belt in Miscellaneous—Machine section.)

 

Radiator cap not sealing or worn

Replace cap.

 

Blocked radiator

Clean radiator. (See Inspect and Clean Cooling Systems in Maintenance—As Required section.)

 

Air intake is blocked

Clean as necessary.

Engine Knocking

Incorrect fuel grade

Drain and refill. (See Bleed Fuel System in Miscellaneous—Machine section.)

Loss of Power

Air filter restriction

Service air filter system. (See Service Engine Air Intake System in Maintenance—As Required section.)

Excessive Fuel Consumption

External fuel tank leak

Check fuel tank, fuel lines and filter for leaks and/or damage. See your authorized dealer.

 

Low operating temperature

Check and repair cooling system. (See Check Engine Coolant Level in Maintenance—Every 10 Hours or Daily section.)

 

Air filter restriction

Service air filter system. (See Service Engine Air Intake System in Maintenance—As Required section.)

Low Engine Oil Pressure

Incorrect grade of oil used

See Fuels and Lubricants section.

Abnormal Oil Consumption

Engine overfilled

Drain to proper level. Check drained oil to ensure there are no other oils in oil.

 

Engine oil leaks

Locate and repair oil leaks.

 

Incorrect grade of engine oil

See Fuels and Lubricants section.

 

Engine oil level too low

Fill to correct level. (See Check Engine Oil Level in Maintenance—Every 10 Hours or Daily section.)

Oil Pressure Too High

Incorrect engine oil used

Drain engine sump. (See Change Engine Oil and Replace Filter in Maintenance—Every 250 Hours section.)

Engine Oil Sludge

Incorrect grade of oil used

Drain engine sump. (See Change Engine Oil and Replace Filter in Maintenance—Every 250 Hours section.)

 

Engine operating temperature too high or too low

Check and correct cooling system.

 

Oil in service for too long

Change oil and oil filters. (See Change Engine Oil and Replace Filter in Maintenance—Every 250 Hours section.)

Excessive Vibration at Any Speed

Loose components (e.g., alternator, etc.)

Tighten all components including engine mounts and exhaust system.

 

Worn or damaged engine mountings

Check and replace engine mounting.

Black Smoke from Exhaust

Air inlet system restricted

Service and repair inlet system. (See Service Engine Air Intake System in Maintenance—As Required section.)

 

Incorrect grade of fuel

Drain and fill fuel tank. (See Bleed Fuel System in Miscellaneous—Machine section.)

Blue Smoke from Exhaust

Engine oil level too high

Drain to correct level.

White Smoke from Exhaust

Engine running too cold

Check cooling system.

 

Water in fuel supply

Clean fuel system. (See Bleed Fuel System in Miscellaneous—Machine section.)

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