Starter Motor Turns Engine Too Slowly
Check battery charge. Charge or replace battery.
Loose or dirty battery terminals
Tighten or clean battery terminals.
Faulty engine ground connection
Repair, clean or tighten the connection.
Incorrect grade of engine oil
Change oil. (See Change Engine Oil and Replace Filter in Maintenance—Every 250 Hours section.)
Engine Hard Starting when Cold
Incorrect use of cold start function
Instruct operator on correct use.
Engine Turns, but Does Not Start
Fill fuel tank and bleed fuel system. (See Bleed Fuel System in Miscellaneous—Machine section.)
Engine Difficult to Start (Hot or Cold)
Check the battery charge. Charge or replace battery.
Air in fuel system
Bleed fuel system. (See Bleed Fuel System in Miscellaneous—Machine section.)
Restricted air inlet
Service air filter system. (See Service Engine Air Intake System in Maintenance—As Required section.)
Restricted exhaust system
Locate and repair restriction.
Engine Cuts Out Soon After Starting
Blocked fuel tank air vent
Clean air vent and bleed fuel system. (See Bleed Fuel System in Miscellaneous—Machine section.)
Blocked fuel filters
Replace fuel filters. (See Replace Primary Fuel Filter (Water Separator) in maintenance—1000 Hours section and Replace Final Fuel Filter in Maintenance—500 Hours section.)
Air filter restriction
Engine Overheating
Fill radiator. (See Check Engine Coolant Level in Maintenance—Every 10 Hours or Daily section.)
Drive belt slipping
Inspect, adjust or replace drive belt. (See Inspect Serpentine Belt in Miscellaneous—Machine section.)
Radiator cap not sealing or worn
Replace cap.
Blocked radiator
Clean radiator. (See Inspect and Clean Cooling Systems in Maintenance—As Required section.)
Air intake is blocked
Clean as necessary.
Engine Knocking
Drain and refill. (See Bleed Fuel System in Miscellaneous—Machine section.)
Loss of Power
Excessive Fuel Consumption
Check fuel tank, fuel lines and filter for leaks and/or damage. See your authorized dealer.
Low operating temperature
Check and repair cooling system. (See Check Engine Coolant Level in Maintenance—Every 10 Hours or Daily section.)
Low Engine Oil Pressure
See Fuels and Lubricants section.
Abnormal Oil Consumption
Drain to proper level. Check drained oil to ensure there are no other oils in oil.
Engine oil leaks
Locate and repair oil leaks.
Engine oil level too low
Fill to correct level. (See Check Engine Oil Level in Maintenance—Every 10 Hours or Daily section.)
Oil Pressure Too High
Drain engine sump. (See Change Engine Oil and Replace Filter in Maintenance—Every 250 Hours section.)
Engine Oil Sludge
Engine operating temperature too high or too low
Check and correct cooling system.
Oil in service for too long
Change oil and oil filters. (See Change Engine Oil and Replace Filter in Maintenance—Every 250 Hours section.)
Excessive Vibration at Any Speed
Tighten all components including engine mounts and exhaust system.
Worn or damaged engine mountings
Check and replace engine mounting.
Black Smoke from Exhaust
Service and repair inlet system. (See Service Engine Air Intake System in Maintenance—As Required section.)
Incorrect grade of fuel
Drain and fill fuel tank. (See Bleed Fuel System in Miscellaneous—Machine section.)
Blue Smoke from Exhaust
Drain to correct level.
White Smoke from Exhaust
Check cooling system.
Water in fuel supply
Clean fuel system. (See Bleed Fuel System in Miscellaneous—Machine section.)
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